150QJ iMpompa eNxibelekayo eNzulu Kakuhle

QJ series submersible electric pump is a kind of lifting machine directly connected to the submersible motor and pump to work in the water. This series of pumps are vertical, with small footprint, compact structure, simple installation, easy maintenance and repair. It is widely used in agricultural irrigation, municipal engineering, water conservancy, urban water supply and drainage, as well as industrial and mining enterprises, disaster relief drainage and other fields. The flow range is 5-500m3/h, the head is 4-800m, and the power is 3-315KW. This submersible electric pump can efficiently lift and transport water, providing reliable water supply protection for various fields. Its stable performance and solid structure make it an indispensable machine in various water conservancy projects.

This product is a three-phase AC 380V (tolerance ± 5%), 50HZ (tolerance ± 1%) power supply pump, is designed for water requirements of strict occasions. The product is suitable for water temperature not exceeding 20 °C, solid impurities content (mass ratio) is not greater than 0.01%, PH value (pH) is 6.5-8.5, hydrogen sulfide content is not greater than 1.5mg/L, chloride ion content is not greater than 400mg/L water quality environment. The pump adopts closed or water-filled wet structure motor, the inner cavity must be filled with clean water before use to prevent virtual filling, and then tighten the water injection and pressure relief bolts. The product shall be completely immersed in water, the penetration depth shall not exceed 70m, and the distance from the bottom of the well shall not be less than 3m. The water source required by the pump shall be able to meet its output demand and continuous operation, and the output of the pump shall be controlled at 0.7-1.2 times of the rated flow. The well shall be vertical, and the horizontal or inclined use shall be prohibited, and the cable shall be matched according to the requirements and equipped with external overload protection device. It is strictly prohibited to conduct no water test on the electric pump.

1, well submersible pump for clean water pump, prohibit the new well, pumping sediment and muddy water,

2, well water pump voltage grade 380/50HZ, the use of other voltage grades of submersible motors need to be customized.The underground cable must use waterproof cable, must be equipped with starting equipment, such as distribution box, start not ready should have commonly used motor comprehensive protection function, such as short circuit overload protection, phase protection, undervoltage protection, grounding protection, idling protection, in case of abnormal conditions, the protection device should be timely action trip.

3, the installation and use of the pump must be reliably grounded, prohibit the push and pull switch when the hands and feet are wet, the installation and maintenance of the pump must be cut off the power supply, the use of the pump place to set up "to prevent electric shock" obvious sign:

4, down the well or before installation, the motor cavity must be filled with distilled water or non-corrosive clean cold boiling water, tighten the / water bolt, the pump on the ground test run, must be to the pump chamber water lubrication rubber bearings, instant start not more than a second, see whether the steering and steering instructions are the same.When the pump is upright, pay attention to safety, prevent overturning injury.

5, this pump has won wide acclaim for its efficiency and reliability. It is used in strict accordance with the applicable lift and flow range stipulated by the electric pump to avoid excessive wear of thrust bearings and other parts caused by large flow at low lift or excessive pumping force at high lift, resulting in motor overload and burnout. After being put into the well, the insulation resistance to the ground of the electric pump shall be measured and shall not be less than 100MΩ. After starting, the voltage and current shall be observed regularly, and the insulation of the motor winding shall be checked to meet the specified requirements. If the storage temperature is below freezing, the water in the pump shall be dried to avoid damage to the motor due to low temperature freezing in the motor cavity. This electric pump is your reliable choice, which can provide stable and reliable power support for your work.

Structure brief: pump part is mainly composed of pump shaft, impeller, diversion shell, rubber bearing, check valve body (optional parts) and other components.The motor part is mainly composed of base, pressure regulating film, thrust bearing, thrust plate, lower guide bearing seat, stator, rotor, upper guide bearing seat, sand ring, water inlet joint, lead cable and other components.

Iimpawu eziphambili zemveliso ziquka:

1. 1.The motor is a water-sealed wet submersible three-phase asynchronous motor.The motor cavity is filled with clean water for cooling the motor and lubricating the bearing.The voltage regulating film at the bottom of the motor is used to regulate the temperature rise caused by the motor.The expansion and contraction pressure difference of the body water caused by the change.
2. 2. In order to prevent the sand particles in the well water from entering the motor, two oil seals are installed at the upper end of the motor shaft extension, and a sand ring is installed to form a sand prevention structure.
3. 3. In order to prevent the pump shaft from jumping at startup, the pump shaft is connected with the motor shaft through a coupling, and a thrust bearing is installed at the lower part of the motor.
4. 4. The lubrication of the motor and pump bearing is water lubrication.
5. 5. The motor stator winding is made of high-quality submersible motor winding wire, with excellent insulation performance.
6. 6. The pump is designed by computer CAD, with simple structure and excellent technical performance.

(1)Ulungiselelo phambi kofakelo:
1. Jonga ukuba impompo engaphantsi kwamanzi iyahlangabezana nemiqathango yokusetyenziswa kunye nobubanzi obuchazwe kwincwadana.
2. Ukusebenzisa i-obiect enzima ene-diameter elingana nobukhulu obungaphandle bedayamitha yempompo engaphantsi kwamanzi, linganisa ukuba i-inneldiameter ye-wellbore ingafanelana nempompo engaphantsi kwamanzi, kwaye ulinganise ukuba ubunzulu bomthombo buhlangabezana neemfuno zokufakela.
3. Jonga ukuba iqula licocekile na kunye nokuba amanzi amgxobhozo na. Ungaze usebenzise impompo yombane engaphantsi kwamanzi ukuhlamba udaka lwempompo ye-welor kunye namanzi esanti ukunqanda umonakalo ophambi kwexesha kwimpompo yombane engaphantsi kwamanzi.
4. Khangela ukuba indawo ye-welhead yokufakela i-clamp ifanelekile kwaye ingaba inokumelana nomgangatho weyunithi yonke.
5. Khangela ukuba izixhobo zempompo eziphantsi kwamanzi zigqityiwe kwaye zifakwe ngokufanelekileyo ngokwedayagram yendibano kwincwadana Susa isikrini sokucoca kwaye ujikelezise ukudibanisa ukuze ubone ukuba ijikeleza ngokuguquguqukayo.
6. Khupha isikrufu samanzi uze ugcwalise umngxuma wemoto ngamanzi acocekileyo, angadlekiyo (qaphela. qiniseka ukuba uyasifafa), uze uqinise isikrufu samanzi. Emva kweeyure ezili-12 zenaliti yamanzi, ukuxhathisa kwe-insulation ye-motor akufanele kube ngaphantsi kwe-150M Q xa kulinganiswa netafile yokungcangcazela ye-500V.
7. Umdibaniso wekheyibhile, unqumle umkhono werabha oyi-120mm kwelinye icala lentambo ephumayo kunye nentambo yokumatanisa enemela yomntu wombane uze ugxadazele ubude beengcingo ezintathu ezingundoqo ngendlela enyathelweyo, krazula umbindi wobhedu oyi-20mm, krazula ioksidi. umaleko ongaphandle kocingo lobhedu ngemela okanye ngelaphu lesanti, kwaye ufake iziphelo zocingo ezimbini eziqhagamshelweyo kwi palirs.Emva kokubopha umaleko ngokuqinileyo ngocingo olucolekileyo lobhedu, i-solder ngokucokisekileyo kwaye ngokuqinileyo, kunye nesanti yayo nayiphi na. amaqhuma phezu komhlaba. Emva koko, kumalungu amathathu, sebenzisa iteyiphu yokugquma i-polyvester ukuyisonga ngendlela epakishwe kabini kwizitya zokuhlambela ezintathu. Songa iziphelo ezibini zomaleko wokusonga ngokuqinileyo ngomsonto we-nyion, kwaye emva koko usebenzise indlela epakishwe kabini ukusonga iteyiphu kwiileya ezintathu. Songa i-outellayer ngetape yoxinzelelo oluphezulu lwe-insulation kwimigangatho emithathu. Ekugqibeleni, phinda udibanise imisonto emithathu kwaye uyibophe ngokuphindaphindiweyo kwi-fivelayers nge-tape yoxinzelelo oluphezulu. Umaleko ngamnye kufuneka ubotshelelwe ngokuqinileyo, kwaye amalungu e-interlayer kufuneka abe ngqongqo kwaye abe fimm ukukhusela amanzi ukuba angangeni kwaye wonakalise isigqubuthelo, Emva kokusonga, faka amanzi kwindawo yobushushu obungama-20 'c iiyure ezili-12, kwaye ulinganise ukuxhathisa ukugquma ngetafile eshukumayo. , ekufuneka ingabi ngaphantsi kwe-100M Ω

Umzobo oqhotyoshelweyo wenkqubo yokufaka iintambo zentambo umi ngolu hlobo lulandelayo:

8. Sebenzisa i-multimeter ukujonga ukuba ngaba iingcingo zesigaba sesithathu zidibaniswe kunye nokuba ukuchasana kwe-DC kuphantse kulinganiswe.
9. Khangela ukuba isekethe kunye nomthamo we-transformer ugcwele kakhulu, kwaye emva koko uqhagamshele i-switch yokukhusela okanye uqalise izixhobo. Jonga iTheyibhile yesi-2 kwiimodeli ezithile, kwaye emva koko galela ibhakethi lamanzi kwimpompo yamanzi ukusuka kwindawo yokupompoza amanzi ukuthambisa iibheringi zerabha kwimpompo, kwaye emva koko ubeke impompo yombane entywilayo ngokuthe tye kwaye izinzile.Qala (ungabi ngaphezu komzuzwana omnye) kwaye ujonge ukuba ngaba ulwalathiso lokuqhuba luyahambelana nophawu lokuqhuba. Ukuba akunjalo, tshintsha naziphi na izihlanganisi ezibini zesigaba sesithathu sentambo. Emva koko faka isihluzo kwaye ulungiselele ukuhla equleni. Ukuba isetyenziswe ngezihlandlo ezikhethekileyo (ezifana nemijelo, imisele, imilambo, amachibi, amachibi, njl. njl.), impompo yombane kufuneka isekelwe ngokuthembekileyo.

(2)Izixhobo zofakelo kunye nezixhobo:
1. Ipere enye yamatyathanga okuphakamisa ngaphezulu kweetoni ezimbini.
2. I-tripod enobude obuthe nkqo obungekho ngaphantsi kweemitha ezine.
3. Iintambo ezimbini ezijingayo (iintambo zocingo) ezinokuthwala ubunzima obungaphezu kwetoni enye (zinokuthwala ubunzima beseti epheleleyo yeempompo zamanzi).
4. Fakela izibini ezimbini zeeclamps (i-splints).
5. Izitshixo, izando, i-screwdrivers, izixhobo zombane kunye nezixhobo, njl.

(3)Ufakelo lwempompo yombane:
1. Umzobo wofakelo lwempompo yombane engaphantsi kwamanzi iboniswe kuMzobo 2. Imilinganiselo ethile yokufakela iboniswe kwiThebhile 3 "Uluhlu lweMilinganiselo yokuFakela iPump yoMbane ongaphantsi kwamanzi".

2. Iimpompo zombane ezingaphantsi kwamanzi ezinentloko engaphantsi kweemitha ezingama-30 zinokunyuswa ngokuthe ngqo equleni kusetyenziswa imibhobho kunye neentambo zocingo okanye ezinye iintambo zehemp ezinokuthwala ubunzima obupheleleyo bomatshini wonke, imibhobho yamanzi, kunye namanzi kwimibhobho.

3. Iipompo ezinentloko yeemitha ezingaphezu kwe-30 zisebenzisa iipayipi zensimbi, kwaye ulandelelwano lofakelo lulandelayo:
①Sebenzisa ibamba ukucinezela isiphelo esiphezulu sempompo yamanzi (injini kunye nempompo yamanzi sele idityanisiwe ngeli xesha), yiphakamise ngetsheyini ejingayo, kwaye uyibophe ngokukhawuleza equleni de ubeke isibambiso entloko kwaye uyisuse. ikhonkco elijingayo.
② Sebenzisa enye ipere yeziqhoboshi ukuqhobosha umbhobho, uwuphakamise ngetyathanga elijingayo 15 cm kude neflange, kwaye uwuhlise kancinane. Phakathi kweflange yombhobho kunye neflange yepompoFaka ipadi yerabha endaweni kwaye uqinise umbhobho kwaye umpompe ngokulinganayo ngeebholiti, iinati kunye newasher zasentwasahlobo.
③ Phakamisa kancinane impompo entywilayo emanzini, susa isithinteli esikwisiphelo esiphezulu sempompo yamanzi, qhina intambo ngokuqinileyo kumbhobho wamanzi ngeteyiphu yeplastiki, kwaye uyibophe kancinane de Ibamba libekwe emthonjeni.
④Sebenzisa indlela efanayo ukubopha yonke imibhobho yamanzi equleni.
⑤Emva kokuba ikhebula elikhokelayo liqhagamshelwe kwisitshixo solawulo, liqhagamshelwe kunikezelo lwamandla amanqanaba amathathu.

(4)Izinto ekufuneka uziqwalasele ngexesha lofakelo:
1. Ukuba i-jamming phenomenon ifunyenwe ngexesha lenkqubo yokupompa, jika okanye utsale umbhobho wamanzi ukuze unqobe i-jamming point. Ukuba imilinganiselo eyahlukeneyo ayisebenzi, nceda unganyanzeli impompo phantsi ukunqanda umonakalo kwimpompo yombane engaphantsi kwamanzi kunye nequla.
2. Ngethuba lofakelo, i-rubber pad kufuneka ifakwe kwi-flange yombhobho ngamnye kwaye iqiniswe ngokulinganayo.
3. Xa impompo yamanzi ithotywa equleni, kufuneka ibekwe embindini wombhobho wequla ukuthintela ukuba impompo ihambe ngaphaya kodonga lwequla ixesha elide, nto leyo ebangela ukuba impompo ingcangcazele kwaye imotor itshayele kwaye itshise. .
4. Qinisekisa ubunzulu bempompo yamanzi ukuya ezantsi kwequla ngokwesanti equkuqelayo kunye neemeko zentlenge equleni. Musa ukungcwaba impompo eludakeni. Umgama ukusuka kumpompo wamanzi ukuya ezantsi kwequla awukho ngaphantsi kweemitha ezi-3 (jonga umfanekiso 2).
5. Ubunzulu bokungena kwamanzi kwimpompo yamanzi kufuneka bungabi ngaphantsi kwe-1-1.5 yeemitha ukusuka kwinqanaba lamanzi aguquguqukayo ukuya kwindawo yokungena kwamanzi (jonga uMfanekiso 2). Ngaphandle koko, iibheringi zempompo zamanzi zinokonakala lula.
6. Ukunyuswa kwempompo yamanzi akunakuba phantsi kakhulu. Kungenjalo, ivalve yesango kufuneka ifakwe kumbhobho wamanzi osentloko yomthombo ukulawula ukuhamba kwempompo kwindawo yokuqukuqela ehleliweyo ukuthintela ukugcwala okugqithisileyo kwemoto kwaye itshiswe ngenxa yamazinga amakhulu okuhamba.
7. Xa umpompo wamanzi usebenza, ukukhutshwa kwamanzi kufuneka kuqhubeke kwaye nokuba, okwangoku kufuneka kuzinzile (phantsi kweemeko zokusebenza ezilinganisiweyo, ngokuqhelekileyo akukho ngaphezu kwe-10% ye-current rated current), kwaye akufanele kubekho ukungcangcazela okanye ingxolo. Ukuba kukho nakuphi na ukungaqhelekanga, umatshini kufuneka umiswe ukufumanisa unobangela kwaye upheliswe.
8. Xa ufaka, qwa lasela ukusetwa kwe-motor grounding wire (jonga umfanekiso 2). Xa umbhobho wamanzi ungumbhobho wentsimbi, yiholele kwi-clamp ye-wellhead clamp; xa umbhobho wamanzi ungumbhobho weplastiki, ukhokele ukusuka kwindawo yokubeka ipompo yombane.

1. (1)After the submersible pump is installed, check the insulation resistance and three-phase conduction from the switch again, check whether the instrument and the connection of the start equipment are wrong, if there is no problem, the trial machine can be started, and observe whether the indicator readings of the instrument exceed the rated voltage and current specified on the nameplate after the start, and observe whether the pump has noise and vibration phenomenon, and put into operation if everything is normal.
2. (2)After the first operation of the pump for four hours, the motor should be shut down to test the thermal insulation resistance quickly, and its value should not be less than 0.5 megaohm.
3. (3)After the pump is shut down, it should be started after five minutes to prevent the water column in the pipe from being completely reflowed and causing excessive motor current and burnout.
4. (4)After the pump is put into normal operation, in order to prolong its service life, it is necessary to check whether the supply voltage, working current and insulation resistance are normal regularly. If the following conditions are found, the pump should be shut down immediately to troubleshoot.

1 In the rated condition, the current exceeds 20%.

 2 Umgangatho wamanzi oguquguqukayo wehla ukuya kwindawo yokungena kwamanzi, okubangela ukuba amanzi aphumle.

 3 Impompo entywilayo phantsi inongcangcazelo olumandla okanye ingxolo.

 4 Umbane wokubonelela ungaphantsi kwe-340 volts.

 5 Ifuse iyatshiswa.

 6 Umbhobho wonikezelo lwamanzi wonakalisiwe.

 7 The motor's thermal insulation resistance is lower than 0.5 megaohm.

5.  
6. (5)Unit disassembly:

 1 Untie the cable tie, remove the pipeline part, and remove the wire plate.

 2 jija ibholithi yamanzi, ubeke amanzi kwigumbi lemoto.

 3 susa isihluzo, khulula isikrufu esisisigxina kwisidibaniso ukulungisa i-motor shaft.

 I-4 jija phantsi ibholithi edibanisa icandelo lokungena kwamanzi kunye nenjini, kwaye yahlule impompo kwi-motor (nikela ingqalelo kwi-cushion yeyunithi xa usahlula, ukuthintela ukugoba kwe-shaft yempompo)

 I-5 ulandelelwano lwe-disassembly yempompo yile: (jonga umfanekiso 1) icandelo lokungena kwamanzi, i-impeller, i-shell diversion, i-impeller ...... hlola umzimba we-valve, xa ususa i-impeller, sebenzisa izixhobo ezikhethekileyo ukukhulula umkhono we-conical wesigxina. i-impeller kuqala, kwaye ugweme ukugoba kunye nokulimaza i-shaft yempompo kwinkqubo yokuqhaqha.

 I-6 inkqubo yokuqhawula i-motor yile: (jonga umfanekiso 1) beka i-motor eqongeni, kwaye ususe amantongomane, isiseko, i-nati yokutshixa intloko ye-shaft, i-thrust plate, isitshixo, isihlalo esisezantsi esiphethe isihlalo kunye ne-double head bolt ukusuka ezantsi i-motor ngokulandelelana, kwaye emva koko uthabathe i-rotor (unikele ingqalelo ukuba ungonakalisi iphakheji yocingo) kwaye ekugqibeleni ususe icandelo lokudibanisa kunye nesihlalo esiphezulu sokuthwala isikhokelo.

 Indibano yeyunithi yesi-7: phambi kokuhlanganiswa, umhlwa kunye nokungcola kwamalungu kufuneka kucocwe, kwaye umphezulu wokukhwelana kunye nezibophelelo zigqunywe nge-sealant, kwaye emva koko zidityaniswe ngendlela echaseneyo ye-disassembly (i-motor shaft ihla inyuka emva kwendibano malunga nenye. millimeter), emva kokuhlanganisana, ukudibanisa kufuneka kube bhetyebhetye, kwaye emva koko umatshini wokuvavanya isikrini sokucoca. Iimpompo ezingaphantsi kwamanzi ziya kuthathwa ngaphandle kwequla ukuze kuchithwa kwaye kugcinwe ngokweSiqendu 5 emva konyaka wokusebenza, okanye ngaphantsi konyaka wokusebenza kodwa iminyaka emibini yexesha lokuntywila, kwaye iindawo ezigugileyo ziya kutshintshwa.

In order to ensure long-term use of your submersible pump, we strongly recommend that you drain the water in all motor cavities especially in winter to prevent the motor from freezing; at the same time, roll up the cable and tie it well. Store the equipment in a room without corrosive substances and gases, with the temperature below 40 °C. In addition, if you do not use the submersible pump for a long time, be sure to pay attention to rust prevention measures. These simple steps will help you maintain the performance of the equipment and extend its service life.

01 Ukusela amanzi kwiqula elinzulu

02 Ubonelelo lwamanzi olukwizinga eliphezulu

03 unikezelo lwamanzi entabeni 

04 amanzi enqaba

05 Ukunkcenkceshela kwezolimo

06 ukunkcenkceshela egadini

07 amanzi omlambo

08 amanzi asekhaya