Water Filled Submersible Pump

I-QS series submersible electric system luhlobo olutsha lokunkcenkceshela kunye noomatshini bokuhambisa amanzi. Olu chungechunge lweempompo luthe nkqo, lusebenzisa i-radial positive kunye ne-negative guide vane design, umthamo omncinci, ubunzima obulula, ukuphakama okuphezulu, ukufakela okulula kunye nokuhamba, ukugcinwa lula kunye nokusebenza.

 Uluhlu lokuhamba 5-50m3 / h, phakamisa i-5-800m.

Imveliso ixhotyiswe ngesigaba sesithathu se-AC 380V (ukunyamezela ± 5%), i-50 Hz (ukunyamezela ± 1%) ukunikezelwa kwamandla. Iimfuno zomgangatho wamanzi zezi:

(1) iqondo lobushushu lamanzi aliyi kuba ngaphezulu kwe-20 °C;

(2) isiqulatho sobumdaka obuqinileyo (umyinge wobunzima) asiyi kuba ngaphezu kwe-0.01%;

(3) ixabiso le-PH (pH) ngu-6.5-8.5;

(4) umxholo we-hydrogen sulfide awuyi kuba mkhulu kune-1.5 mg / L;

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Ngaphambi kokusetyenziswa, umgodi wangaphakathi we-motor submersible kufuneka uzaliswe ngamanzi acocekileyo, kwaye i-injection yamanzi kunye ne-air exhaust bolts iya kuqiniswa, ngaphandle koko ayiyi kusetyenziswa. Ipompo ephantsi kwamanzi kufuneka ifakwe ngokupheleleyo emanzini ukuze isebenze, ubunzulu bokufaka abuyi kuba ngaphezu kweemitha ezingama-70, kwaye umgama phakathi komzantsi wempompo engaphantsi kwamanzi kunye nomzantsi wequla awuyi kuba ngaphantsi kweemitha ezi-3. Ukuhamba kwamanzi omthombo kuya kuhlangabezana neemfuno zokungena kwamanzi kunye neemfuneko zokusebenza eziqhubekayo zempompo engaphantsi kwamanzi, kunye nokukhutshwa kwamanzi kwimpompo engaphantsi kwamanzi kuya kulawulwa ngamaxesha angama-0.7-1.2 ukuhamba okulinganiselwe. Iqula kufuneka lithe nkqo, kwaye impompo engaphantsi kwamanzi ayinakusetyenziswa ngokuthe tye okanye ityekele, kodwa ngokuthe nkqo. Impompo engaphantsi kwamanzi kufuneka ihambelane neentambo kwaye ixhotyiswe ngezixhobo zokukhusela ngaphandle komthwalo ogqithisiweyo njengoko kufuneka. Ipompo ephantsi kwamanzi inqatshelwe ngokungqongqo ekuvavanyeni ngaphandle komthwalo wamanzi.

I-1, impompo ephantsi kwamanzi yempompo yamanzi acocekileyo, thintela ukuhlamba iqula elitsha, ukumpompa intlenga kunye namanzi anodaka,

2, inqanaba lempompo yempompo yamanzi ibakala 380/50HZ, ukusetyenziswa kwamanye amanqanaba ombane weenjini eziphantsi kwamanzi kufuneka zenziwe ngokwezifiso. Iintambo zeDownhole kufuneka zisebenzise intambo engangeni manzi, kufuneka zixhotyiswe ngezixhobo zokuqalisa, njengebhokisi yokuhambisa, ukuqala ungakulungi kufuneka ube nomsebenzi oqhelekileyo wokhuseleko wemoto, njengokhuseleko lomthwalo omfutshane wesekethe, ukukhuselwa kwesigaba, ukukhuselwa kwe-undervoltage, ukukhuselwa komhlaba, ukukhuselwa kwe-idling, kwi kwimeko yeemeko ezingaqhelekanga, isixhobo sokukhusela kufuneka sibe luhambo lwesenzo kwangethuba.

I-3, ipompo kufuneka isekelwe ngokuthembekileyo kwinkqubo yokufakela kunye nokusetyenziswa. Akuvumelekanga ezandleni nasezinyaweni ezimanzi tyhala-tsala iswitshi. Ngaphambi kokufaka kunye nokugcina impompo, amandla kufuneka anqunyulwe. Ifakwe kwindawo apho ipompo isetyenziswe khona, kufuneka ibhalwe ngokucacileyo "ukuthintela ukutshitshiswa kombane". Phambi kokuhla equleni okanye ufakelo, umgodi wemoto kufuneka ugcwaliswe ngamanzi adityanisiweyo okanye amanzi abandayo acocekileyo acocekileyo, kwaye uqinise amanzi / ibholithi yokukhupha.

I-4, xa udliwano-ndlebe lwendawo lwempompo, amanzi kufuneka agalelwe kwigumbi lokupompoza ukuthambisa i-rubber bear. Ixesha lokuqala elikhawulezayo aliyi kudlula isekhondi enye, khangela ukuba ulwalathiso lufana nomyalelo wokuqhuba. Xa umpompo uthe tye, qaphela ukhuseleko, uthintele ukuguqulwa kunye nokulimala.

5, ngokungqongqo ngokwemiqathango yempompo yokunyuswa, uluhlu lokuhamba kokusetyenziswa, ukuthintela ukuhamba okuphantsi okanye amandla okumpompa aphakamileyo aphezulu, ukunyanzeliswa kwe-thrust kunye nezinye iindawo zokunxiba, ukulayishwa kwemoto kutshiswe 6, emva kokuba impompo yehle equleni, umlinganiselo we-motor ukuya kwi-insulation ye-insulation resistance resistance akufanele ibe ngaphantsi kwe-100M, emva kokuqala ukujonga i-voltage kunye ne-current, khangela i-motor winding insulation, nokuba ihambelana neemfuno; impompo yokugcina iqondo lobushushu ukuba ingaphantsi kweqondo lomkhenkce, kufuneka yome amanzi emngxunyeni wemoto, kuthintelwe umngxunya wemoto umonakalo womkhenkce obangelwa bubushushu obuphantsi.

The pump part is mainly composed of pump shaft, impeller, guide housing, rubber bearing, check valve body (optional) and other components. The motor part mainly includes base, pressure regulating diaphragm, thrust bearing, thrust plate, lower guide bearing seat, stator, rotor, upper guide bearing seat, sand discharging ring, water inlet section, lead cable and other components. The main characteristics of this product are that the motor is a water-immersed three-phase asynchronous motor, and the motor cavity is filled with water to cool the motor and lubricate the bearing. The pressure regulating film at the bottom is used to adjust the pressure difference of the water body in the cavity caused by the temperature rise of the motor. In order to prevent the sand from entering the motor, the upper end of the motor shaft extension is equipped with two oil seals and installed a sand discharging ring, forming a sand prevention structure. At the same time, in order to prevent the pump shaft from jumping when starting, the pump shaft is connected with the motor shaft by a coupling, and the thrust bearing is installed under the motor. The lubrication of the whole product is water lubrication, and the motor stator winding is made of high quality submersible motor winding wire with high insulation performance. In addition, the pump is designed by computer CAD, with simple structure and excellent technical performance.

(1)Ulungiselelo phambi kofakelo:
1. Jonga ukuba impompo engaphantsi kwamanzi iyahlangabezana nemiqathango yokusetyenziswa kunye nobubanzi obuchazwe kwincwadana.
2. Ukusebenzisa i-obiect enzima ene-diameter elingana nobukhulu obungaphandle bedayamitha yempompo engaphantsi kwamanzi, linganisa ukuba i-inneldiameter ye-wellbore ingafanelana nempompo engaphantsi kwamanzi, kwaye ulinganise ukuba ubunzulu bomthombo buhlangabezana neemfuno zokufakela.
3. Jonga ukuba iqula licocekile na kunye nokuba amanzi amgxobhozo na. Ungaze usebenzise impompo yombane engaphantsi kwamanzi ukuhlamba udaka lwempompo ye-welor kunye namanzi esanti ukunqanda umonakalo ophambi kwexesha kwimpompo yombane engaphantsi kwamanzi.
4. Khangela ukuba indawo ye-welhead yokufakela i-clamp ifanelekile kwaye ingaba inokumelana nomgangatho weyunithi yonke.
5. Khangela ukuba izixhobo zempompo eziphantsi kwamanzi zigqityiwe kwaye zifakwe ngokufanelekileyo ngokwedayagram yendibano kwincwadana Susa isikrini sokucoca kwaye ujikelezise ukudibanisa ukuze ubone ukuba ijikeleza ngokuguquguqukayo.
6. Khupha isikrufu samanzi uze ugcwalise umngxuma wemoto ngamanzi acocekileyo, angadlekiyo (qaphela. qiniseka ukuba uyasifafa), uze uqinise isikrufu samanzi. Emva kweeyure ezili-12 zenaliti yamanzi, ukuxhathisa kwe-insulation ye-motor akufanele kube ngaphantsi kwe-150M Q xa kulinganiswa netafile yokungcangcazela ye-500V.
7. Umdibaniso wekheyibhile, unqumle umkhono werabha oyi-120mm kwelinye icala lentambo ephumayo kunye nentambo yokumatanisa enemela yomntu wombane uze ugxadazele ubude beengcingo ezintathu ezingundoqo ngendlela enyathelweyo, krazula umbindi wobhedu oyi-20mm, krazula ioksidi. umaleko ongaphandle kocingo lobhedu ngemela okanye ngelaphu lesanti, kwaye ufake iziphelo zocingo ezimbini eziqhagamshelweyo kwi palirs.Emva kokubopha umaleko ngokuqinileyo ngocingo olucolekileyo lobhedu, i-solder ngokucokisekileyo kwaye ngokuqinileyo, kunye nesanti yayo nayiphi na. amaqhuma phezu komhlaba. Emva koko, kumalungu amathathu, sebenzisa iteyiphu yokugquma i-polyvester ukuyisonga ngendlela epakishwe kabini kwizitya zokuhlambela ezintathu. Songa iziphelo ezibini zomaleko wokusonga ngokuqinileyo ngomsonto we-nyion, kwaye emva koko usebenzise indlela epakishwe kabini ukusonga iteyiphu kwiileya ezintathu. Songa i-outellayer ngetape yoxinzelelo oluphezulu lwe-insulation kwimigangatho emithathu. Ekugqibeleni, phinda udibanise imisonto emithathu kwaye uyibophe ngokuphindaphindiweyo kwi-fivelayers nge-tape yoxinzelelo oluphezulu. Umaleko ngamnye kufuneka ubotshelelwe ngokuqinileyo, kwaye amalungu e-interlayer kufuneka abe ngqongqo kwaye abe fimm ukukhusela amanzi ukuba angangeni kwaye wonakalise isigqubuthelo, Emva kokusonga, faka amanzi kwindawo yobushushu obungama-20 'c iiyure ezili-12, kwaye ulinganise ukuxhathisa ukugquma ngetafile eshukumayo. , ekufuneka ingabi ngaphantsi kwe-100M Ω

Umzobo oqhotyoshelweyo wenkqubo yokufaka iintambo zentambo umi ngolu hlobo lulandelayo:

8. Sebenzisa i-multimeter ukujonga ukuba ngaba iingcingo zesigaba sesithathu zidibaniswe kunye nokuba ukuchasana kwe-DC kuphantse kulinganiswe.
9. Khangela ukuba isekethe kunye nomthamo we-transformer ugcwele kakhulu, kwaye emva koko uqhagamshele i-switch yokukhusela okanye uqalise izixhobo. Jonga iTheyibhile yesi-2 kwiimodeli ezithile, kwaye emva koko galela ibhakethi lamanzi kwimpompo yamanzi ukusuka kwindawo yokupompoza amanzi ukuthambisa iibheringi zerabha kwimpompo, kwaye emva koko ubeke impompo yombane entywilayo ngokuthe tye kwaye izinzile.Qala (ungabi ngaphezu komzuzwana omnye) kwaye ujonge ukuba ngaba ulwalathiso lokuqhuba luyahambelana nophawu lokuqhuba. Ukuba akunjalo, tshintsha naziphi na izihlanganisi ezibini zesigaba sesithathu sentambo. Emva koko faka isihluzo kwaye ulungiselele ukuhla equleni. Ukuba isetyenziswe ngezihlandlo ezikhethekileyo (ezifana nemijelo, imisele, imilambo, amachibi, amachibi, njl. njl.), impompo yombane kufuneka isekelwe ngokuthembekileyo.

(2)Izixhobo zofakelo kunye nezixhobo:
1. Ipere enye yamatyathanga okuphakamisa ngaphezulu kweetoni ezimbini.
2. I-tripod enobude obuthe nkqo obungekho ngaphantsi kweemitha ezine.
3. Iintambo ezimbini ezijingayo (iintambo zocingo) ezinokuthwala ubunzima obungaphezu kwetoni enye (zinokuthwala ubunzima beseti epheleleyo yeempompo zamanzi).
4. Fakela izibini ezimbini zeeclamps (i-splints).
5. Izitshixo, izando, i-screwdrivers, izixhobo zombane kunye nezixhobo, njl.

(3)Ufakelo lwempompo yombane:
1. Umzobo wofakelo lwempompo yombane engaphantsi kwamanzi iboniswe kuMzobo 2. Imilinganiselo ethile yokufakela iboniswe kwiThebhile 3 "Uluhlu lweMilinganiselo yokuFakela iPump yoMbane ongaphantsi kwamanzi".

2. Iimpompo zombane ezingaphantsi kwamanzi ezinentloko engaphantsi kweemitha ezingama-30 zinokunyuswa ngokuthe ngqo equleni kusetyenziswa imibhobho kunye neentambo zocingo okanye ezinye iintambo zehemp ezinokuthwala ubunzima obupheleleyo bomatshini wonke, imibhobho yamanzi, kunye namanzi kwimibhobho.

3. Iipompo ezinentloko yeemitha ezingaphezu kwe-30 zisebenzisa iipayipi zensimbi, kwaye ulandelelwano lofakelo lulandelayo:
①Sebenzisa ibamba ukucinezela isiphelo esiphezulu sempompo yamanzi (injini kunye nempompo yamanzi sele idityanisiwe ngeli xesha), yiphakamise ngetsheyini ejingayo, kwaye uyibophe ngokukhawuleza equleni de ubeke isibambiso entloko kwaye uyisuse. ikhonkco elijingayo.
② Sebenzisa enye ipere yeziqhoboshi ukuqhobosha umbhobho, uwuphakamise ngetyathanga elijingayo 15 cm kude neflange, kwaye uwuhlise kancinane. Phakathi kweflange yombhobho kunye neflange yepompoFaka ipadi yerabha endaweni kwaye uqinise umbhobho kwaye umpompe ngokulinganayo ngeebholiti, iinati kunye newasher zasentwasahlobo.
③ Phakamisa kancinane impompo entywilayo emanzini, susa isithinteli esikwisiphelo esiphezulu sempompo yamanzi, qhina intambo ngokuqinileyo kumbhobho wamanzi ngeteyiphu yeplastiki, kwaye uyibophe kancinane de Ibamba libekwe emthonjeni.
④Sebenzisa indlela efanayo ukubopha yonke imibhobho yamanzi equleni.
⑤Emva kokuba ikhebula elikhokelayo liqhagamshelwe kwisitshixo solawulo, liqhagamshelwe kunikezelo lwamandla amanqanaba amathathu.

(4)Izinto ekufuneka uziqwalasele ngexesha lofakelo:
1. Ukuba i-jamming phenomenon ifunyenwe ngexesha lenkqubo yokupompa, jika okanye utsale umbhobho wamanzi ukuze unqobe i-jamming point. Ukuba imilinganiselo eyahlukeneyo ayisebenzi, nceda unganyanzeli impompo phantsi ukunqanda umonakalo kwimpompo yombane engaphantsi kwamanzi kunye nequla.
2. Ngethuba lofakelo, i-rubber pad kufuneka ifakwe kwi-flange yombhobho ngamnye kwaye iqiniswe ngokulinganayo.
3. Xa impompo yamanzi ithotywa equleni, kufuneka ibekwe embindini wombhobho wequla ukuthintela ukuba impompo ihambe ngaphaya kodonga lwequla ixesha elide, nto leyo ebangela ukuba impompo ingcangcazele kwaye imotor itshayele kwaye itshise. .
4. Qinisekisa ubunzulu bempompo yamanzi ukuya ezantsi kwequla ngokwesanti equkuqelayo kunye neemeko zentlenge equleni. Musa ukungcwaba impompo eludakeni. Umgama ukusuka kumpompo wamanzi ukuya ezantsi kwequla awukho ngaphantsi kweemitha ezi-3 (jonga umfanekiso 2).
5. Ubunzulu bokungena kwamanzi kwimpompo yamanzi kufuneka bungabi ngaphantsi kwe-1-1.5 yeemitha ukusuka kwinqanaba lamanzi aguquguqukayo ukuya kwindawo yokungena kwamanzi (jonga uMfanekiso 2). Ngaphandle koko, iibheringi zempompo zamanzi zinokonakala lula.
6. Ukunyuswa kwempompo yamanzi akunakuba phantsi kakhulu. Kungenjalo, ivalve yesango kufuneka ifakwe kumbhobho wamanzi osentloko yomthombo ukulawula ukuhamba kwempompo kwindawo yokuqukuqela ehleliweyo ukuthintela ukugcwala okugqithisileyo kwemoto kwaye itshiswe ngenxa yamazinga amakhulu okuhamba.
7. Xa umpompo wamanzi usebenza, ukukhutshwa kwamanzi kufuneka kuqhubeke kwaye nokuba, okwangoku kufuneka kuzinzile (phantsi kweemeko zokusebenza ezilinganisiweyo, ngokuqhelekileyo akukho ngaphezu kwe-10% ye-current rated current), kwaye akufanele kubekho ukungcangcazela okanye ingxolo. Ukuba kukho nakuphi na ukungaqhelekanga, umatshini kufuneka umiswe ukufumanisa unobangela kwaye upheliswe.
8. Xa ufaka, qwa lasela ukusetwa kwe-motor grounding wire (jonga umfanekiso 2). Xa umbhobho wamanzi ungumbhobho wentsimbi, yiholele kwi-clamp ye-wellhead clamp; xa umbhobho wamanzi ungumbhobho weplastiki, ukhokele ukusuka kwindawo yokubeka ipompo yombane.

The use of underwater pumps need to be carried out in strict accordance with the following steps: First of all, after the installation of the underwater pump, it is necessary to recheck the insulation resistance and the three-phase continuity of the switch, and check whether there are errors in the connection of the instrument and the start equipment. If there is no problem, you can start to test the machine. After the start, observe whether the indication readings of each instrument are correct. If the rated voltage and current specified on the nameplate are exceeded, please observe whether the pump has any noise or vibration. If everything is normal, it can be put into operation. The second step, after the pump runs for four hours for the first time, it should be closed and the thermal insulation resistance of the motor should be tested quickly. Its value should not be less than 0.5 megaohm. The third step, after the pump stops, it should be restarted after five minutes to prevent the water column in the pipeline from completely reversing, resulting in the motor burning due to excessive current. The fourth step, after the pump is put into normal operation, in order to prolong its service life, it is necessary to check the power supply voltage, operating current and insulation resistance regularly to see if they are normal. If the following conditions are found, the machine should be shut down immediately to troubleshoot:

1 the current exceeds 20% under the rated working conditions.

2 the dynamic water level drops to the inlet section, causing intermittent drainage.

3 the underwater pump vibrates violently or makes a lot of noise.

4 the supply voltage is lower than 340 volts.

5 a fuse burned. 6 water pipe damage.

7 the motor to the ground thermal insulation resistance is less than 0.5 megaohms.

The fifth step, the removal of the unit:

1 untie the cable tether, remove the pipe part, and remove the line protection plate.

2 screw down the water bolt and discharge all the water in the motor chamber.

3 remove the filter and loosen the fixing screw on the coupling fixed motor shaft.

4 screw down the bolt connecting the water inlet section and the motor, separate the pump and the motor (pay attention to make the unit level to prevent the bending of the pump shaft when separating)

5 the removal sequence of the pump is: (see Figure 1) water inlet section, impeller, shunt shell, impeller, check valve body. When removing the impeller, use special tools to loosen the cone sleeve fixed the impeller. In the process of removal, avoid bending the pump shaft and damage the various parts.

6 the removal process of the motor is: (see Figure 1) put the motor on the platform, and in order from the bottom of the motor bolt nuts, base, shaft head lock nut, thrust plate, key and lower guide bearing seat (iron rod bolt) on the connecting parts, and then take out the stator (careful not to damage the wire packet), and finally remove the connecting part and the upper guide bearing seat. Unit assembly: before assembly, rust and dirt on each component should be cleaned and sealant should be applied to each mating surface and fastener, and then the assembly should be carried out in reverse order of disassembly (the motor shaft moves about 1 mm after assembly), the coupling should be flexible after assembly, and then the filter should be put on for testing. Step six, after each use of the underwater electric pump operation for one year, or less than one year but immersed for two years, the disassembly and inspection should be carried out in accordance with the provisions of Article 5 to replace the worn parts.

 1, khupha amanzi kwi-motor cavity (ingakumbi ebusika ukukhusela i-motor ekukhenkceni), kwaye ubophe intambo kakuhle.

 2, gcina kwigumbi elingaphakathi elingenazo izinto ezonakalisayo kunye neegesi, ezinobushushu obungaphantsi kwama-40 °C.

 I-3, ukusetyenziswa kwexesha elide kufuneka kuhlawule ingqalelo ekuthinteleni umhlwa kweempompo ezingaphantsi kwamanzi.

01 Ukusela amanzi kwiqula elinzulu

02 Ubonelelo lwamanzi olukwizinga eliphezulu

03 unikezelo lwamanzi entabeni

04 amanzi enqaba

05 Ukunkcenkceshela kwezolimo

06 ukunkcenkceshela egadini

07 amanzi omlambo

08 amanzi asekhaya