125QJ Deep Sumur Pompa Submersible

QJ series submersible pump is a water lifting machine that submersible motor and pump directly connected to work in the water. The series of pumps are vertical, with small use area, compact structure, simple installation, easy maintenance and operation. Widely used in agricultural irrigation municipal engineering, water conservancy engineering, urban and industrial and mining enterprises water supply and drainage, drought relief and flood relief. Flow range 5-500m3/h, lift 4-800m, power 3-315KW.

1, catu daya: tilu-fase AC 380V (kasabaran + / - 5%), 50HZ (kasabaran + / - 1%).

2, kualitas cai:

(1) suhu cai teu leuwih luhur ti 20 °C;

(2) eusi najis padet (rasio massa) teu leuwih gede ti 0,01%;

(3) Nilai PH (pH) 6,5-8,5;

(4) eusi hidrogén sulfida teu leuwih gede ti 1.5mg/L;

(5) eusi ion klorida teu leuwih gede ti 400mg/L.

3, the motor is closed or water-filled wet structure, before use the submersible motor cavity must be full of clean water, to prevent false full, and then tighten the water injection, air release bolts, otherwise not allowed to use 4, submersible pump must be completely submerged in the water, the diving depth is not greater than 70m, the bottom of the submersible pump from the bottom of the well is not less than 3m. 5, the well water flow should be able to meet the submersible pump water output and continuous operation, the submersible pump water output should be controlled at 0.7 - 1.2 times the rated flow.

6, the well should be straight, the submersible pump can not be used or dumped, only vertical use. 7, the submersible pump must be matched with the cable according to the requirements, and the external overload protection device. 8, the pump is strictly prohibited without water no-load test machine

1, sumur pompa submersible pikeun pompa cai bersih, prohibits sumur anyar, ngompa sédimén jeung cai bécék,

2, sumur pompa cai tegangan kelas 380 / 50HZ, pamakéan sasmita tegangan séjén motor submersible perlu ngaropéa. Kabel jero taneuh kedah nganggo kabel tahan cai, kedah dilengkepan alat-alat ngamimitian, sapertos kotak distribusi, ngamimitian henteu siap kedah gaduh fungsi panyalindungan komprehensif motor anu biasa dianggo, sapertos panyalindungan overload sirkuit pondok, panyalindungan fase, panyalindungan undervoltage, panyalindungan grounding, panyalindungan idling. , bisi kaayaan abnormal, alat panyalindungan kudu timely Peta lalampahan.

3, instalasi tur pamakéan pompa kudu reliably grounded, prohibits push jeung tarikan switch lamun leungeun jeung suku anu baseuh, kudu neukteuk off catu daya saméméh instalasi tur pamaliharaan tina pompa, pompa pamakéan tempat pikeun nyetél " pikeun nyegah shock listrik" tanda atra:

4, Turun sumur atawa saméméh instalasi, Rongga motor kudu ngeusi cai sulingan atawa non-corrosive bersih tiis cai ngagolak, tighten nu / baud cai, pompa dina test ngajalankeun taneuh, kudu ka karét lubrication cai chamber pompa. bantalan, ngamimitian instan teu leuwih ti sadetik, tingali naha setir sarua jeung parentah steering. Nalika pompa éta orientasi tegak, nengetan kaamanan, nyegah overturning tatu.

5, mastikeun nurutkeun dibekelan tina angkat pompa, rentang aliran pamakéan, pikeun nyegah aliran low atawa gaya ngompa angkat tinggi, dorong bearing jeung bagian séjén maké, motor overload dibeuleum.

6, after the pump down the well, the measurement of the motor to the ground insulation resistance should not be less than 100M, after the start to observe the voltage and current, check the motor winding insulation, whether in line with the requirements; pump storage location temperature if less than freezing point, should be dry the motor cavity water, prevent the motor cavity water ice damage caused by low temperature.

 Structure brief introduction: the pump part is mainly composed of pump shaft, impeller, diversion shell, rubber bearing, check valve body (optional parts) and other components. The motor part is mainly composed of base, pressure regulating film, thrust bearing, thrust plate, lower guide bearing seat, stator, rotor, upper guide bearing seat, sand ring, water inlet section, and cable.

Fitur utama produk di antarana:

1.The motor is a water-loaded wet submersible three-phase asynchronous motor,and the motor cavity is filled with clean water for cooling the motor and lubricating the bearing.The regulating diaphragm at the bottom of the motor is used to adjust the expansion and contraction pressure difference inside and outside the body caused by the temperature rise of the motor.
2.In order to prevent the sand particles in the well water from entering the motor,two oil seals are installed at the extension end of the motor shaft,and the sand ring is installed to form a sand prevention structure.
3.In order to prevent the pump shaft from jumping when starting,the pump shaft is connected with the motor shaft through a coupling,and the thrust bearing is installed at the bottom of the motor.
4.The lubrication of the motor and the pump bearing is water lubrication.
5.The stator winding of the motor adopts high-quality submersible motor winding wire,with excellent insulation performance.
6.The pump is designed by computer CAD,with simple structure and excellent technical performance.

(1) Persiapan saméméh instalasi:
1. Pariksa naha pompa submersible meets kaayaan pamakéan sarta wengkuan spésifed dina manual.
2. Ngagunakeun obiect beurat kalawan diaméter sarua jeung diaméter luar maksimum pompa submersible, ngukur naha inneldiameter of wellbore nu bisa nyocogkeun ka pompa submersible, sarta ngukur naha jero sumur meets sarat instalasi.
3. Pariksa naha liang sumur beresih jeung cai sumur keruh. Pernah ngagunakeun pompa listrik submersible pikeun ngumbah leutak pompa welor jeung cai keusik pikeun nyegah karuksakan prématur kana pompa listrik submersible.
4. Pariksa naha posisi clamp pamasangan welhead cocog sareng naha éta tiasa tahan kualitas sadaya unit.
5. Pariksa lamun komponén pompa submersible geus réngsé sarta dipasang leres nurutkeun diagram assembly dina manualLeupaskeun layar filter sarta muterkeun gandeng pikeun nempo lamun rotates flexibly
6. Unscrew nu screw cai jeung fillthe rohangan motor jeung bersih, cai non corrosive (catetan. Pastikeun pikeun fil eta nepi), teras tighten waterscrew nu. Saatos 12 jam suntikan cai, résistansi insulasi motor henteu kedah kirang ti 150M Q nalika diukur nganggo méja oyag 500V.
7. Sambungan kabel, potong leungeun baju karét 120mm tina hiji tungtung kabel kaluar jeung kabel cocog jeung péso hiji tukang listrik urang stagger panjang tilu kawat inti dina bentuk stepped, mesek off inti tambaga 20mm, kerok tina oksida. lapisan on theoutside tina kawat tambaga jeung péso atawa lawon keusik, terus selapkeun dua kawat disambungkeun ends di palirs.After tying lapisan pageuh jeung kawat tambaga rupa, solder eta tuntas jeung pageuh, jeung keusik wae. burrs dina beungeut cai. Teras, pikeun tilu sambungan, anggo pita insulasi polyvester pikeun ngabungkus aranjeunna dina cara anu ditumpuk pikeun tilu laver. Bungkus dua tungtung lapisan bungkus sareng benang nyion, teras nganggo metode semi tumpuk pikeun mungkus pita tilu lapisan. Bungkus outellayer ku pita insulasi tekanan tinggi pikeun tilu lapisan. Tungtungna, tilelep tilu untaian babarengan jeung sababaraha kali bungkus eta pikeun lima lapisan jeung pita tekanan tinggi. Unggal lapisan kudu dihijikeun pageuh, sarta mendi interlayer kudu kedap tur fimm pikeun nyegah cai ti penetrating sarta ngaruksak insulasi nu, Saatos wrapping, soak dina cai dina suhu kamar 20 'c salila 12 jam, sarta ngukur lalawanan insulasi ku méja oyag. , nu teu kudu kirang ti 100M Ω

Diagram prosés wiring kabel napel nyaéta kieu:

8. Paké multimeter pikeun pariksa naha kawat tilu-fase disambungkeun tur naha lalawanan DC kira saimbang.
9. Pariksa naha sirkuit jeung trafo kapasitas overloaded, lajeng sambungkeun switch panyalindungan overload atawa alat dimimitian. Tempo Table 2 pikeun model husus, lajengTuang ember cai kana pompa cai ti outlet pompa cai mun lubricate bantalan karét dina pompa, lajeng nempatkeun pompa listrik submersible orientasi tegak tur steady.Start (teu leuwih ti hiji detik) jeung pariksa naha arah steering konsisten jeung tanda steering. Lamun henteu, swap wae dua panyambungna tina kabel tilu-fase. Lajeng install filter sarta nyiapkeun turun sumur. Upami dianggo dina kaayaan anu khusus (sapertos parit, parit, walungan, balong, balong, jsb.), pompa listrik kedah didasarkeun sacara dipercaya.

(2) Alat sareng alat pamasangan:
1. Hiji pasangan ngangkat ranté pikeun leuwih ti dua ton.
2. A tripod kalayan jangkungna nangtung teu kurang ti opat méter.
3. Dua tali gantung (tali kawat) nu bisa nanggung beurat leuwih ti hiji ton (bisa nanggung beurat hiji set lengkep pompa cai).
4. Pasang dua pasang jepitan (splints).
5. Wrenches, palu, obeng, pakakas listrik jeung instrumen, jsb.

(3) pamasangan pompa listrik:
1. Diagram instalasi tina pompa listrik submersible ditémbongkeun dina Gambar 2. Dimensi instalasi husus ditémbongkeun dina Table 3 "Daptar Dimensi Instalasi Pompa Electric Submersible".

2. Pompa listrik submersible kalawan sirah kirang ti 30 méter bisa hoisted langsung kana sumur ngagunakeun hoses jeung tali kawat atawa tali hemp lianna nu bisa nanggung beurat pinuh ku sakabéh mesin, pipa cai, jeung cai dina pipa.

3. Pompa kalayan sirah leuwih ti 30 méter ngagunakeun pipa baja, sarta runtuyan instalasi nyaéta kieu:
①Pake jepitan pikeun ngajepit tungtung luhur bagian pompa cai (motor sareng pompa cai parantos nyambungkeun waktos ayeuna), angkat nganggo ranté gantung, teras dasikeun lalaunan kana sumur dugi ka Pasang jepitan dina sirah sumur teras cabut ranté gantung.
② Paké sapasang clamps séjén pikeun clamp pipa, angkat eta kalawan ranté gantung 15 cm jauh ti flange, sarta nurunkeun eta lalaunan. Antara flange pipe jeung flange pompa Pasang pad karét di tempat sarta tighten pipa na pompa merata kalawan bolts, kacangan sarta spring washers.
③ Angkat pompa beuleum saeutik, cabut jepitan dina tungtung luhur pompa cai, dasi kabelna pageuh kana pipa cai nganggo pita plastik, teras talitikeun lalaunan dugi ka jepitan disimpen dina sumur.
④Paké cara nu sarua pikeun ngabeungkeut sakabéh pipa cai kana sumur.
⑤Saatos kabel timbal-kaluar disambungkeun ka saklar kontrol, éta disambungkeun ka catu daya tilu-fase.

(4) Hal-hal anu kedah diperhatoskeun nalika instalasi:
1. Lamun fenomena jamming kapanggih salila prosés ngompa, balikkeun atawa tarik pipa cai pikeun nungkulan titik jamming. Lamun sagala rupa ukuran masih teu hasil, mangga Ulah maksakeun pompa ka handap pikeun nyegah karuksakan kana pompa listrik submersible jeung sumur.
2. Salila instalasi, a Pad karét kudu ditempatkeun di flange unggal pipa na tightened merata.
3. Nalika pompa cai diturunkeun kana sumur, éta kudu ditempatkeun di tengah-tengah pipa sumur pikeun nyegah pompa tina ngajalankeun kana témbok sumur pikeun lila, ngabalukarkeun pompa ngageter jeung motor keur nyapu jeung kaduruk. .
4. Nangtukeun jero pompa cai ka handapeun sumur dumasar kana keusik anu ngalir sareng kaayaan leutak sumur. Ulah ngubur pompa dina leutak. Jarak ti pompa cai ka handapeun sumur umumna teu kurang ti 3 méter (tingali Gambar 2).
5. Jero asupna cai tina pompa cai kedah teu kurang ti 1-1,5 méter ti tingkat cai dinamis ka titik inlet cai (tingali Gambar 2). Upami teu kitu, bantalan pompa cai tiasa gampang ruksak.
6. The lift tina pompa cai teu tiasa teuing low. Upami teu kitu, klep gerbang kedah dipasang dina pipa cai sumur pikeun ngontrol aliran pompa dina titik aliran anu dipeunteun pikeun nyegah motor kabeungharan sareng kaduruk kusabab laju aliran anu ageung.
7. Nalika pompa cai dijalankeun, kaluaran cai kedah kontinyu sareng malah, arus kedah stabil (dina kaayaan kerja anu dipeunteun, umumna henteu langkung ti 10% tina arus anu dipeunteun), sareng teu kedah aya geter atanapi bising. Upami aya abnormalitas, mesin kedah dieureunkeun pikeun milari panyababna sareng ngaleungitkeunana.
8. Nalika masang, nengetan setelan tina kawat grounding motor (tingali Gambar 2). Nalika pipa cai nyaéta pipa baja, ngarah tina clamp wellhead; lamun pipa cai téh pipa plastik, ngarah tina tanda grounding tina pompa listrik.

• (1)After the submersible pump is installed, check the insulation resistance and three-phase conduction from the switch again, check whether the instrument and the connection of the start equipment are wrong, if there is no problem, the trial machine can be started, and observe whether the indicator readings of the instrument exceed the rated voltage and current specified on the nameplate after the start, and observe whether the pump has noise and vibration phenomenon, and put into operation if everything is normal.
• (2)After the first operation of the pump for four hours, the motor should be shut down to test the thermal insulation resistance quickly, and its value should not be less than 0.5 megaohm.
• (3)After the pump is shut down, it should be started after five minutes to prevent the water column in the pipe from being completely reflowed and causing excessive motor current and burnout.
• (4)After the pump is put into normal operation, in order to prolong its service life, it is necessary to check whether the supply voltage, working current and insulation resistance are normal regularly. If the following conditions are found, the pump should be shut down immediately to troubleshoot.
•  
• 1 In the rated condition, the current exceeds 20%.
• 2 Tingkat cai dinamis turun ka bagian inlet cai, ngabalukarkeun cai intermittent.
• 3 Pompa submersible gaduh geter atanapi bising parah.
• 4 Tegangan suplai leuwih handap 340 volt.
• 5 A sekering kaduruk kaluar.
• 6 Pipa suplai cai ruksak.
• 7 The motor's thermal insulation resistance is lower than 0.5 megaohm.
•  
• (5)Unit disassembly:
• 1 Untie the cable tie, remove the pipeline part, and remove the wire plate.
• 2 screw handap baud cai, nempatkeun cai dina chamber motor.
• 3 nyabut filter nu, leupas screw tetep dina gandeng pikeun ngalereskeun aci motor.
• 4 screw handap baud nyambungkeun bagian inlet cai jeung motor, sarta misahkeun pompa ti motor (perhatikeun cushion Unit nalika misahkeun, pikeun nyegah bending tina aci pompa)
• 5 runtuyan disassembly tina pompa nyaeta: (tingali gambar 1) bagian inlet cai, impeller, cangkang diversion, impeller...... pariksa awak klep, nalika nyoplokkeun impeller, ngagunakeun parabot husus ka loosen leungeun baju kerucut tina tetep. impeller munggaran, sarta ulah bending na bruising aci pompa dina prosés disassembly.
• 6 prosés disassembly motor nyaéta: (tingali gambar 1) nempatkeun motor dina platform, sarta cabut kacangan, basa, aci sirah ngonci nut, dorong plat, konci, handap pituduh bearing korsi jeung baud sirah ganda ti handap. motor dina gilirannana, lajeng nyandak kaluar rotor nu (perhatikeun teu ngaruksak pakét kawat) sarta tungtungna nyabut bagian nyambungkeun jeung pituduh luhur bearing korsi.
• 7 Unit assembly: saméméh assembly, karat jeung kokotor tina bagian kudu cleaned, sarta permukaan jalangan jeung fasteners coated kalawan sealant, lajeng dirakit dina urutan sabalikna ti disassembly (aci motor ngalir kaluhur jeung ka handap sanggeus assembly salila kira hiji. millimeter), sanggeus assembly, gandeng kudu fléksibel, lajeng mesin test layar filter. Pompa submersible kedah dicandak kaluar tina sumur pikeun ngabongkar sareng pangropéa nurutkeun Pasal 5 saatos sataun operasi, atanapi kirang ti sataun operasi tapi dua taun waktos nyilem, sareng bagian-bagian anu tos digentos kedah diganti.

 1, nempatkeun kaluar cai dina rohangan motor (utamana dina usum tiis pikeun nyegah motor ti katirisan), sarta dasi kabel ogé.

 2, nyimpen di kamar indoor tanpa zat korosif jeung gas, kalawan suhu handap 40 °C.

 3, pamakéan jangka panjang kedah nengetan pencegahan karat tina pompa submersible.

01 Asupan cai sumur jero

02 Pasokan cai luhur

03 suplai cai gunung 

04 cai munara

05 irigasi tatanén

06 irigasi kebon

07 asupan cai walungan

08 cai domestik