135QJ Deep Sumur Pompa Submersible

QJ series submersible pump is a kind of lifting machine directly connected to the submersible motor and pump to work in the water. This series of pumps is vertical, small footprint, compact structure, simple installation, easy maintenance and repair. It is widely used in agricultural irrigation, municipal engineering, water conservancy projects, urban water supply and drainage and industrial and mining enterprises, drought relief and drainage, etc. The flow range is 5-500m3/h, the head is 4-800m, and the power is 3-315KW. This submersible pump can efficiently lift and transport water, providing reliable water supply for various fields. Its stable performance and solid structure make it an indispensable machine and equipment for various water conservancy projects.

The power supply of this product is three-phase AC 380V (tolerance ± 5%), 50HZ (tolerance ± 1%).

The water quality shall meet the following requirements:

(1) the water temperature shall not be higher than 20 °C;

(2) the content of solid impurities (mass ratio) shall not exceed 0.01%;

(3) the PH value (acidity and alkalinity) is 6.5-8.5;

(4) the content of hydrogen sulfide shall not exceed 1.5mg/L;

(5) the content of chloride ions shall not be higher than 400mg/L.

The motor is a closed or water-immersed wet structure. Before use, the inner cavity of the submersible motor shall be filled with water to prevent empty, and then the water injection and air exhaust bolts shall be tightened, otherwise it shall not be used. The submersible pump must be completely immersed in water to work, and the immersion depth shall not exceed 70 meters, and the distance between the bottom of the pump and the bottom of the well shall not be less than 3 meters. The well water inflow shall meet the water output and continuous operation requirements of the submersible pump, and the output water shall be controlled at 0.7-1.2 times of the rated flow. The well shall be vertical, and the submersible pump shall not be used horizontally or inclined, but only vertically. The submersible pump shall be equipped with cables as required, and equipped with external overload protection devices. It is strictly prohibited to conduct no-water no-load test on the pump.

1, sumur pompa submersible pikeun pompa cai bersih, prohibits sumur anyar, ngompa sédimén jeung cai bécék,

2, sumur pompa cai tegangan kelas 380 / 50HZ, pamakéan sasmita tegangan séjén motor submersible perlu ngaropéa. Kabel jero taneuh kedah nganggo kabel tahan cai, kedah dilengkepan alat-alat ngamimitian, sapertos kotak distribusi, ngamimitian henteu siap kedah gaduh fungsi panyalindungan komprehensif motor anu biasa dianggo, sapertos panyalindungan overload sirkuit pondok, panyalindungan fase, panyalindungan undervoltage, panyalindungan grounding, panyalindungan idling. , bisi kaayaan abnormal, alat panyalindungan kudu timely Peta lalampahan.

3, instalasi tur pamakéan pompa kudu reliably grounded, prohibits push jeung tarikan switch lamun leungeun jeung suku anu baseuh, kudu neukteuk off catu daya saméméh instalasi tur pamaliharaan tina pompa, pompa pamakéan tempat pikeun nyetél " pikeun nyegah shock listrik" tanda atra:

4, Turun sumur atawa saméméh instalasi, Rongga motor kudu ngeusi cai sulingan atawa non-corrosive bersih tiis cai ngagolak, tighten nu / baud cai, pompa dina test ngajalankeun taneuh, kudu ka karét lubrication cai chamber pompa. bantalan, ngamimitian instan teu leuwih ti sadetik, tingali naha setir sarua jeung parentah steering. Nalika pompa éta orientasi tegak, nengetan kaamanan, nyegah overturning tatu.

5, mastikeun nurutkeun dibekelan tina angkat pompa, rentang aliran pamakéan, pikeun nyegah aliran low atawa gaya ngompa angkat tinggi, dorong bearing jeung bagian séjén maké, motor overload dibeuleum.

6, after the pump down the well, the measurement of the motor to the ground insulation resistance should not be less than 100M, after the start to observe the voltage and current, check the motor winding insulation, whether in line with the requirements; pump storage location temperature if less than freezing point, should be dry the motor cavity water, prevent the motor cavity water ice damage caused by low temperature.

1.Structure brief: pump part is mainly composed of pump shaft, impeller, diversion shell, rubber bearing, check valve body (optional parts) and other components. The motor part is mainly composed of base, pressure regulating film, thrust bearing, thrust plate, lower guide bearing seat, stator, rotor, upper guide bearing seat, sand throwing ring, water inlet node, cable and other components

2.The main feature of this product is the use of water-cooled wet submersible three-phase asynchronous motor. The motor chamber is filled with water, used to cool the motor and lubricate the bearing. The voltage regulating film at the bottom is used to adjust the pressure difference caused by the temperature rise of the motor. In order to prevent the sand in the well water from entering the motor, two oil seals are installed on the top of the motor shaft extension end, and a sand throwing ring is installed to form a sand control structure. This design ensures the long-term reliability and stability of the motor, which is an ideal choice for pump users.

3. In order to prevent the pump shaft from running up when starting, the pump shaft and the motor shaft are connected by a coupling, and an upper thrust bearing is installed under the motor.

4.The lubrication of the motor and the pump bearing is water lubrication.

5.he motor stator winding is made of high quality submersible motor winding wire, with high insulation performance.

6. The pump is designed by computer CAD, with simple structure and good technical performance.

(1) Persiapan saméméh instalasi:
1. Pariksa naha pompa submersible meets kaayaan pamakéan sarta wengkuan spésifed dina manual.
2. Ngagunakeun obiect beurat kalawan diaméter sarua jeung diaméter luar maksimum pompa submersible, ngukur naha inneldiameter of wellbore nu bisa nyocogkeun ka pompa submersible, sarta ngukur naha jero sumur meets sarat instalasi.
3. Pariksa naha liang sumur beresih jeung cai sumur keruh. Pernah ngagunakeun pompa listrik submersible pikeun ngumbah leutak pompa welor jeung cai keusik pikeun nyegah karuksakan prématur kana pompa listrik submersible.
4. Pariksa naha posisi clamp pamasangan welhead cocog sareng naha éta tiasa tahan kualitas sadaya unit.
5. Pariksa lamun komponén pompa submersible geus réngsé sarta dipasang leres nurutkeun diagram assembly dina manualLeupaskeun layar filter sarta muterkeun gandeng pikeun nempo lamun rotates flexibly
6. Unscrew nu screw cai jeung fillthe rohangan motor jeung bersih, cai non corrosive (catetan. Pastikeun pikeun fil eta nepi), teras tighten waterscrew nu. Saatos 12 jam suntikan cai, résistansi insulasi motor henteu kedah kirang ti 150M Q nalika diukur nganggo méja oyag 500V.
7. Cable joint, cut off a 120mm rubber sleeve from one end of the outgoing cable and the matching cable with an electrician's knifethen stagger the length of the three core wires in a stepped shape, peel off a 20mm copper core, scrape of the oxide layer on theoutside of the copper wire with a knife or sand cloth, and insert the two connected wire ends in palirs.After tying the layer tightly with fine copper wire, solder it thoroughly and firmly, and sand of any. burrs on the surface. Then, forthe three joints, use polyvester insulation tape to wrap them in a semi stacked manner for three lavers. Wrap the two ends of thewrapping layer tightywith nyion thread,and then use a semi stacked method to wrap the tape for three layers. Wrap the outellayer with high-pressure insulation tape for three layers. Finally, fold the threestrands together and repeatedly wrap them for fivelayers with high-pressure tape. Each layer must be tightly tied, and the interlayer joints must be tight and fimm to prevent water frompenetrating and damaging the insulation, After wrapping, soak in water at room temperature of 20 ’c for 12 hours, and measurethe insulation resistance with a shaking table, which should not be less than 100M Ω

Diagram prosés wiring kabel napel nyaéta kieu:

8. Paké multimeter pikeun pariksa naha kawat tilu-fase disambungkeun tur naha lalawanan DC kira saimbang.
9. Pariksa naha sirkuit jeung trafo kapasitas overloaded, lajeng sambungkeun switch panyalindungan overload atawa alat dimimitian. Tempo Table 2 pikeun model husus, lajengTuang ember cai kana pompa cai ti outlet pompa cai mun lubricate bantalan karét dina pompa, lajeng nempatkeun pompa listrik submersible orientasi tegak tur steady.Start (teu leuwih ti hiji detik) jeung pariksa naha arah steering konsisten jeung tanda steering. Lamun henteu, swap wae dua panyambungna tina kabel tilu-fase. Lajeng install filter sarta nyiapkeun turun sumur. Upami dianggo dina kaayaan anu khusus (sapertos parit, parit, walungan, balong, balong, jsb.), pompa listrik kedah didasarkeun sacara dipercaya.

(2) Alat sareng alat pamasangan:
1. Hiji pasangan ngangkat ranté pikeun leuwih ti dua ton.
2. A tripod kalayan jangkungna nangtung teu kurang ti opat méter.
3. Dua tali gantung (tali kawat) nu bisa nanggung beurat leuwih ti hiji ton (bisa nanggung beurat hiji set lengkep pompa cai).
4. Pasang dua pasang jepitan (splints).
5. Wrenches, palu, obeng, pakakas listrik jeung instrumen, jsb.

(3) pamasangan pompa listrik:
1. Diagram instalasi tina pompa listrik submersible ditémbongkeun dina Gambar 2. Dimensi instalasi husus ditémbongkeun dina Table 3 "Daptar Dimensi Instalasi Pompa Electric Submersible".

2. Pompa listrik submersible kalawan sirah kirang ti 30 méter bisa hoisted langsung kana sumur ngagunakeun hoses jeung tali kawat atawa tali hemp lianna nu bisa nanggung beurat pinuh ku sakabéh mesin, pipa cai, jeung cai dina pipa.

3. Pompa kalayan sirah leuwih ti 30 méter ngagunakeun pipa baja, sarta runtuyan instalasi nyaéta kieu:
①Pake jepitan pikeun ngajepit tungtung luhur bagian pompa cai (motor sareng pompa cai parantos nyambungkeun waktos ayeuna), angkat nganggo ranté gantung, teras dasikeun lalaunan kana sumur dugi ka Pasang jepitan dina sirah sumur teras cabut ranté gantung.
② Paké sapasang clamps séjén pikeun clamp pipa, angkat eta kalawan ranté gantung 15 cm jauh ti flange, sarta nurunkeun eta lalaunan. Antara flange pipe jeung flange pompa Pasang pad karét di tempat sarta tighten pipa na pompa merata kalawan bolts, kacangan sarta spring washers.
③ Angkat pompa beuleum saeutik, cabut jepitan dina tungtung luhur pompa cai, dasi kabelna pageuh kana pipa cai nganggo pita plastik, teras talitikeun lalaunan dugi ka jepitan disimpen dina sumur.
④Paké cara nu sarua pikeun ngabeungkeut sakabéh pipa cai kana sumur.
⑤Saatos kabel timbal-kaluar disambungkeun ka saklar kontrol, éta disambungkeun ka catu daya tilu-fase.

(4) Hal-hal anu kedah diperhatoskeun nalika instalasi:
1. Lamun fenomena jamming kapanggih salila prosés ngompa, balikkeun atawa tarik pipa cai pikeun nungkulan titik jamming. Lamun sagala rupa ukuran masih teu hasil, mangga Ulah maksakeun pompa ka handap pikeun nyegah karuksakan kana pompa listrik submersible jeung sumur.
2. Salila instalasi, a Pad karét kudu ditempatkeun di flange unggal pipa na tightened merata.
3. Nalika pompa cai diturunkeun kana sumur, éta kudu ditempatkeun di tengah-tengah pipa sumur pikeun nyegah pompa tina ngajalankeun kana témbok sumur pikeun lila, ngabalukarkeun pompa ngageter jeung motor keur nyapu jeung kaduruk. .
4. Nangtukeun jero pompa cai ka handapeun sumur dumasar kana keusik anu ngalir sareng kaayaan leutak sumur. Ulah ngubur pompa dina leutak. Jarak ti pompa cai ka handapeun sumur umumna teu kurang ti 3 méter (tingali Gambar 2).
5. Jero asupna cai tina pompa cai kedah teu kurang ti 1-1,5 méter ti tingkat cai dinamis ka titik inlet cai (tingali Gambar 2). Upami teu kitu, bantalan pompa cai tiasa gampang ruksak.
6. The lift tina pompa cai teu tiasa teuing low. Upami teu kitu, klep gerbang kedah dipasang dina pipa cai sumur pikeun ngontrol aliran pompa dina titik aliran anu dipeunteun pikeun nyegah motor kabeungharan sareng kaduruk kusabab laju aliran anu ageung.
7. Nalika pompa cai dijalankeun, kaluaran cai kedah kontinyu sareng malah, arus kedah stabil (dina kaayaan kerja anu dipeunteun, umumna henteu langkung ti 10% tina arus anu dipeunteun), sareng teu kedah aya geter atanapi bising. Upami aya abnormalitas, mesin kedah dieureunkeun pikeun milari panyababna sareng ngaleungitkeunana.
8. Nalika masang, nengetan setelan tina kawat grounding motor (tingali Gambar 2). Nalika pipa cai nyaéta pipa baja, ngarah tina clamp wellhead; lamun pipa cai téh pipa plastik, ngarah tina tanda grounding tina pompa listrik.

1. (1)After installing the submersible pump, it is necessary to recheck the insulation resistance and three-phase continuity of the switch, and check whether there are errors in the connection between the instrument and the starting equipment. If there is no problem, the test machine can be started. After starting, observe whether the indication readings of the instruments exceed the rated voltage and current specified on the nameplate, and observe whether the pump has noise and vibration. If everything is normal, it can be put into operation.
2. (2)After the first operation of the pump for four hours, the motor should be shut down to test the thermal insulation resistance quickly, and its value should not be less than 0.5 megaohm.
3. (3)After the pump is shut down, it should be started after five minutes to prevent the water column in the pipe from being completely reflowed and causing excessive motor current and burnout.
4. (4)After the pump is put into normal operation, in order to prolong its service life, it is necessary to check whether the supply voltage, working current and insulation resistance are normal regularly. If the following conditions are found, the pump should be shut down immediately to troubleshoot.
5.  

 1 In the rated condition, the current exceeds 20%.

 2 Tingkat cai dinamis turun ka bagian inlet cai, ngabalukarkeun cai intermittent.

 3 Pompa submersible gaduh geter atanapi bising parah.

 4 Tegangan suplai leuwih handap 340 volt.

 5 A sekering kaduruk kaluar.

 6 Pipa suplai cai ruksak.

 7 The motor's thermal insulation resistance is lower than 0.5 megaohm.

5. (5)Unit disassembly:
6.  1 Buka tali kabel, cabut bagian pipa, cabut plat kawat.

 2 screw handap baud cai, nempatkeun cai dina chamber motor.

 3 nyabut filter nu, leupas screw tetep dina gandeng pikeun ngalereskeun aci motor.

 4 screw handap baud nyambungkeun simpang inlet jeung motor, sarta misahkeun pompa ti motor (perhatikeun unit cushion nalika misahkeun, pikeun nyegah bending tina aci pompa)

 5 runtuyan disassembly tina pompa nyaéta: (tingali gambar 1) simpang inlet, impeller, cangkang diversion, impeller...... pariksa awak klep, nalika nyoplokkeun impeller, ngagunakeun parabot husus pikeun loosen leungeun baju kerucut tina impeller tetep. kahiji, sarta ulah bending na bruising tina aci pompa dina prosés disassembly.

 6 prosés disassembly motor nyaéta: (tingali gambar 1) nempatkeun motor dina platform, sarta cabut kacangan, basa, aci sirah ngonci nut, dorong plat, konci, handap pituduh bearing korsi jeung baud sirah ganda ti handap. motor dina gilirannana, lajeng nyandak kaluar rotor nu (perhatikeun teu ngaruksak pakét kawat) sarta tungtungna nyabut bagian nyambungkeun jeung pituduh luhur bearing korsi.

 7 unit assembly: before assembly, the rust and dirt of the parts should be cleaned, and the mating surface and fasteners should be coated with sealant, and then assembled in the opposite order of disassembly (the momentum of the motor shaft is about one millimeter after assembly), after assembly, the coupling should be flexible, and then the filter screen test machine. 6. The submersible pump is known for its durability and efficiency, providing you with a lasting pumping solution. When the operating time is more than one year per year, or if the operating time is less than one year, but the immersion time is up to two years, it must be disassembled and inspected in accordance with Article 5 to replace the worn parts. This pump is well designed to ensure efficient operation and reliability, so that you can rest assured. Whether it is used for pumping water from a family pond or pumping water for agricultural irrigation systems, this product can meet your needs. Choose this high-quality pump to keep your pump system in the best condition at all times, ensuring smooth operation and extending its service life.

 1, nempatkeun kaluar cai dina rohangan motor (utamana dina usum tiis pikeun nyegah motor ti katirisan), sarta dasi kabel ogé.

 2, store in an indoor room without corrosive substances and gases, with a temperature below 40 °C.

 3, pamakéan jangka panjang kedah nengetan pencegahan karat tina pompa submersible.

01 Asupan cai sumur jero

02 Pasokan cai luhur

03 suplai cai gunung 

04 cai munara

05 irigasi tatanén

06 irigasi kebon

07 asupan cai walungan

08 cai domestik