200QJ Deep Well Submersible Pump

QJ series submersible pump is a kind of water lifting machine directly connected to the submersible motor and pump to work in the water. This series of pumps is vertical, small use area, compact structure, easy installation, easy maintenance and repair. Widely used in agricultural irrigation, municipal engineering, water conservancy engineering, urban water supply and drainage and industrial and mining enterprises, drought relief and flood drainage and other fields. Flow range of 5-500m3/h, lift of 4-800m, power 3-315KW. The QJ series submersible pump has stable and reliable performance, suitable for various needs of pump applications.

1, fais fab mov: peb-theem AC 380V ( kam rau ua + / - 5%), 50HZ ( kam rau ua + / - 1%).

2, dej zoo:

(1) dej kub tsis siab tshaj 20 ° C;

(2) cov khoom impurities cov ntsiab lus (qhov loj piv) tsis ntau tshaj 0.01%;

(3) PH tus nqi (pH) 6.5-8.5;

(4) cov ntsiab lus hydrogen sulfide tsis ntau dua 1.5mg / L;

(5) chloride ion cov ntsiab lus tsis ntau dua 400mg / L.

3, the motor is closed or water-filled wet structure, before use the submersible motor cavity must be full of clean water, to prevent false full, and then tighten the water injection, air release bolts, otherwise not allowed to use.

4, lub twj tso kua mis submersible yuav tsum tau muab tso rau hauv dej, qhov tob tob tsis tshaj 70m, lub twj tso kua mis submersible hauv qab ntawm lub qhov dej tsis yog tsawg dua 3m.

5, cov dej ntws zoo yuav tsum muaj peev xwm ua tau raws li cov twj tso kua dej submersible tso tawm thiab kev ua haujlwm tas mus li, lub twj tso kua mis tso dej tawm yuav tsum tau tswj ntawm 0.7 - 1.2 npaug ntawm qhov ntsuas ntws.

6, lub qhov dej yuav tsum ncaj, lub twj tso kua mis submersible tsis tuaj yeem siv lossis pov tseg, tsuas yog siv ntsug.

7, lub twj tso kua mis submersible yuav tsum tau sib phim nrog lub cable raws li qhov yuav tsum tau ua, thiab cov khoom siv tiv thaiv sab nraud.

8, the pump is strictly prohibited without water no-load test machine.

1, well submersible pump for clean water pump, prohibit the new well, pumping sediment and muddy water,

2, well water pump voltage grade of 380/50HZ, the use of other voltage grades of submersible motors need to be customized. The underground cable must use waterproof cable, must be equipped with starting equipment, such as distribution box, start not ready should have commonly used motor comprehensive protection function, such as short circuit overload protection, phase protection, undervoltage protection, grounding protection, idling protection, in case of abnormal conditions, the protection device should be timely action trip.

3, the installation and use of the pump must be reliably grounded, prohibit the push and pull switch when the hands and feet are wet, the installation and maintenance of the pump must be cut off the power supply, the use of the pump place to set up "to prevent electric shock" obvious signs:

4, down the well or before installation, the motor cavity must be filled with distilled water or non-corrosive clean cold boiling water, tighten the / water bolt, the pump on the ground test run, must be to the pump chamber water lubrication rubber bearings, instant start not more than a second, see whether the steering is the same as the steering instructions. When the pump is upright, pay attention to safety, prevent overturning injury.

5, nruj me ntsis raws li cov kev cai ntawm lub twj tso kua mis nqa, ntws ntau yam ntawm kev siv, los tiv thaiv qis ntws los yog siab nqa lub zog, lub thrust bearing thiab lwm qhov chaw ntawm hnav, lub cev muaj zog overload hlawv 6, tom qab lub twj tso kua mis down lub qhov dej, Kev ntsuas ntawm lub cev muaj zog rau hauv av rwb thaiv tsev yuav tsum tsis pub tsawg tshaj 100M, tom qab pib soj ntsuam qhov voltage thiab tam sim no, xyuas lub cev muaj zog winding rwb thaiv tsev, txawm tias nyob rau hauv txoj kab nrog cov kev cai; twj tso kua mis cia qhov chaw kub yog tias tsawg tshaj li qhov chaw khov, yuav tsum tau qhuav lub cev muaj zog kab noj hniav, tiv thaiv lub cev muaj zog kab noj hniav dej dej khov puas los ntawm qhov kub thiab txias.

Structure brief: pump part is mainly composed of pump shaft, impeller, diversion shell, rubber bearing, check valve body (optional parts) and other components.The motor part is mainly composed of base, pressure regulating film, thrust bearing, thrust plate, lower guide bearing seat, stator, rotor, upper guide bearing seat, sand ring, water inlet section, cable and other components.

Cov yam ntxwv tseem ceeb ntawm cov khoom muaj xws li:

 1, Lub cev muaj zog yog cov dej ntub dej submersible peb-theem asynchronous lub cev muaj zog, lub cev muaj zog muaj dej huv, siv los ua kom txias lub cev muaj zog thiab lubricate cov kabmob, lub siab tswj cov yeeb yaj kiab hauv qab ntawm lub cev yog siv los kho. qhov expansion thiab contraction siab sib txawv ntawm cov dej nyob rau hauv lub cev tshwm sim los ntawm kev hloov ntawm qhov kub thiab txias ntawm lub cev muaj zog.

 2, Txhawm rau tiv thaiv cov xuab zeb hauv cov dej hauv dej los ntawm kev nkag mus rau lub cev muaj zog, sab sauv kawg ntawm lub cev muaj zog yog nruab nrog ob lub roj foob, thiab lub nplhaib xuab zeb tau teeb tsa los tsim cov qauv kev tiv thaiv xuab zeb.

 3, txhawm rau tiv thaiv lub twj tso kua mis los ntawm kev khiav thaum pib, lub twj tso kua mis ncej thiab lub cev muaj zog yog txuas nrog lub coupling, thiab lub zog thrust bearing yog ntsia rau hauv qab ntawm lub cev muaj zog.

 4, Lub lubrication ntawm lub cev muaj zog thiab lub twj tso kua mis yog cov dej lubrication.

 5, Lub cev muaj zog stator winding yog ua los ntawm cov khoom siv zoo submersible motor winding hlau, nrog kev ua haujlwm siab rwb thaiv tsev.

 6, Lub twj tso kua mis tsim los ntawm lub computer CAD, nrog cov qauv yooj yim thiab kev ua haujlwm zoo.

(1) Kev npaj ua ntej installation:
1. Xyuas seb lub twj tso kua mis submersible puas ua tau raws li qhov kev siv thiab qhov tshwj xeeb hauv phau ntawv qhia.
2. Siv lub qhov hnyav obiect nrog txoj kab uas hla sib npaug rau qhov siab tshaj plaws sab nraud ntawm lub twj tso kua mis submersible, ntsuas seb qhov inneldiameter ntawm lub qhov dej puas tuaj yeem haum rau lub twj tso kua mis submersible, thiab ntsuas seb qhov dej tob puas ua tau raws li qhov yuav tsum tau ua.
3. Xyuas seb lub qhov dej puas huv si thiab seb cov dej hauv qhov dej puas yog turbid. Tsis txhob siv lub tshuab hluav taws xob submersible los ntxuav lub welor twj av nkos thiab dej xuab zeb kom tsis txhob muaj kev puas tsuaj ntxov rau lub tshuab hluav taws xob submersible.
4. Tshawb xyuas seb txoj haujlwm ntawm lub welhead installation clamp puas haum thiab seb nws puas tuaj yeem tiv taus qhov zoo ntawm tag nrho chav tsev.
5. Tshawb xyuas seb cov twj tso kua dej submersible puas ua tiav thiab teeb tsa kom raug raws li daim duab sib dhos hauv phau ntawv tshem tawm cov ntxaij lim dej thiab tig lub coupling kom pom tias nws tig tau yooj yim.
6. Unscrew cov dej ntsia hlau thiab sau cov kab noj hniav nrog cov dej huv, tsis muaj corrosive (ceeb toom. Nco ntsoov sau nws), tom qab ntawd ceev cov dej screws. Tom qab 12 teev ntawm kev txhaj tshuaj dej, qhov rwb thaiv tsev ntawm lub cev muaj zog yuav tsum tsis txhob tsawg dua 150M Q thaum ntsuas nrog 500V co lub rooj.
7. Cable sib koom tes, txiav tawm lub tes tsho roj hmab 120mm los ntawm ib kawg ntawm cov khoom siv tawm thiab cov khoom sib txuam nrog ib tus neeg siv hluav taws xob riam, stagger qhov ntev ntawm peb cov xov hlau nyob hauv ib kauj ruam, tev tawm 20mm tooj liab tub ntxhais, txhuam cov oxide. txheej nyob rau sab nraud ntawm cov hlau tooj liab nrog ib rab riam los yog cov ntaub xuab zeb, thiab ntxig rau ob txoj hlua txuas rau hauv palir. burrs ntawm qhov chaw. Tom qab ntawd, rau peb lub pob qij txha, siv polyvester rwb thaiv tsev daim kab xev los qhwv lawv nyob rau hauv ib tug semi stacked yam rau peb lavers. Qhwv ob qhov kawg ntawm txheej txheej nruj nreem nrog nyion xov, thiab tom qab ntawd siv cov txheej txheem semi stacked los qhwv daim kab xev rau peb txheej. qhwv lub outellaer nrog high-pressure rwb thaiv tsev daim kab xev rau peb txheej. Thaum kawg, quav peb txoj hlua ua ke thiab rov qhwv lawv rau tsib txheej nrog daim kab xev siab. Txhua txheej yuav tsum tau nruj nreem khi, thiab cov interlayer pob qij txha yuav tsum nruj thiab fimm kom tsis txhob muaj dej los ntawm kev nkag mus thiab ua puas lub rwb thaiv tsev, Tom qab qhwv, tsau nyob rau hauv dej ntawm chav tsev kub ntawm 20 'c rau 12 teev, thiab ntsuas lub rwb thaiv tsev tiv thaiv nrog ib tug co lub rooj. , uas yuav tsum tsis pub tsawg tshaj 100M Ω

Daim duab txuas cable thaiv txheej txheem yog raws li hauv qab no:

8. Siv multimeter los xyuas seb cov xov hlau peb-theem puas txuas thiab seb qhov DC tsis kam yog kwv yees li qhov sib npaug.
9. Xyuas seb puas muaj peev xwm ntawm lub Circuit Court thiab transformer yog overloaded, thiab ces txuas lub overload tiv thaiv hloov los yog pib cov khoom. Saib Table 2 rau cov qauv tshwj xeeb, thiab tom qab ntawd hliv ib lub thoob dej rau hauv lub twj tso kua mis los ntawm lub qhov dej twj tso kua mis kom lubricate cov roj hmab bearings hauv lub twj tso kua mis, thiab tom qab ntawd muab lub twj tso kua mis submersible fais fab tso ncaj thiab khov kho.Start (tsis pub ntau tshaj ib ob) thiab xyuas seb qhov kev taw qhia lub kauj tsheb puas zoo ib yam nrog lub kauj tsheb. Yog tias tsis yog, sib pauv ob qhov txuas ntawm peb-theem cable.Tom qab ntawd nruab lub lim thiab npaj mus rau hauv qhov dej. Yog tias siv rau lub sijhawm tshwj xeeb (xws li kwj dej, kwj dej, dej ntws, pas dej, pas dej, thiab lwm yam), lub twj tso kua mis hluav taws xob yuav tsum muaj kev ntseeg siab.

(2) Kev teeb tsa thiab cov cuab yeej siv:
1. Ib khub nqa cov hlua rau ntau tshaj ob tons.
2. Lub tripod nrog ib txoj kab ntsug qhov siab tsis pub tsawg tshaj plaub meters.
3. Ob txoj hlua dai (xov hlau hlua) uas tuaj yeem nqa tau qhov hnyav ntawm ntau tshaj ib tuj (tuaj yeem lav qhov hnyav ntawm cov twj tso kua dej tiav).
4. Nruab ob khub ntawm clamps (splnts).
5. Wrenches, hammers, ntswj ntsia hlau, cov cuab yeej hluav taws xob thiab cov twj paj nruag, thiab lwm yam.

(3) Hluav taws xob twj tso kua mis installation:
1. Daim duab qhia kev teeb tsa ntawm lub tshuab hluav taws xob submersible yog pom nyob rau hauv daim duab 2. Qhov tshwj xeeb installation qhov ntev yog qhia nyob rau hauv Table 3 "Daim Ntawv Teev Tseg Qhov Loj ntawm Submersible Electric Pump".

2. Cov twj siv hluav taws xob submersible nrog lub taub hau tsawg dua 30 meters tuaj yeem nqa ncaj qha mus rau hauv lub qhov dej siv cov hoses thiab cov hlua hlau lossis lwm cov hlua hemp uas tuaj yeem nqa tau qhov hnyav tag nrho ntawm lub tshuab, cov kav dej, thiab dej hauv cov kav dej.

3. Cov twj tso kua mis nrog lub taub hau ntau dua 30 meters siv cov kav dej steel, thiab cov txheej txheem kev teeb tsa yog raws li hauv qab no:
①Siv lub clamp los tuav lub siab kawg ntawm lub twj tso kua mis (lub cev muaj zog thiab lub twj tso kua dej tau txuas rau lub sijhawm no), nqa nws nrog cov hlua khi, thiab maj mam khi nws mus rau hauv lub qhov dej kom txog thaum muab lub clamp rau ntawm lub qhov dej thiab tshem tawm qhov saw caj dab.
② Siv lwm ob lub clamps los tuav cov yeeb nkab, nqa nrog ib txoj hlua dai 15 cm deb ntawm lub flange, thiab maj mam txo qis. Nruab nrab ntawm cov yeeb nkab flange thiab lub twj tso kua mis flange Muab cov roj hmab tso rau hauv qhov chaw thiab nruj cov yeeb nkab thiab twj tso kua mis sib npaug nrog bolts, ceev thiab lub caij nplooj ntoos hlav ntxhua.
③ Nqa lub twj tso kua mis submersible me ntsis, tshem lub clamp ntawm lub taub dej kawg ntawm lub twj tso kua mis, khi lub cable kom ruaj khov rau hauv cov kav dej nrog ib daim kab xev yas, thiab maj mam khi nws kom txog thaum lub clamp muab tso rau ntawm lub qhov dej.
④ Siv tib txoj kev los khi tag nrho cov kav dej rau hauv qhov dej.
⑤ Tom qab cov hlau lead-tawm txuas nrog rau kev tswj kev hloov, nws txuas nrog peb-theem fais fab mov.

(4) Tej yam yuav tsum nco ntsoov thaum lub installation:
1. Yog tias pom muaj qhov tshwm sim jamming thaum lub sij hawm siv cov txheej txheem, tig los yog rub cov yeeb nkab dej kom kov yeej qhov jamming point. Yog tias ntau yam kev ntsuas tseem tsis ua haujlwm, thov tsis txhob yuam lub twj tso kua mis kom tsis txhob muaj kev puas tsuaj rau lub tshuab hluav taws xob submersible thiab lub qhov dej.
2. Thaum lub sij hawm installation, yuav tsum tau muab tso rau ntawm ib tug roj hmab ncoo nyob rau hauv lub flange ntawm txhua lub yeeb nkab thiab nruj nreem sib npaug zos rau.
3. Thaum lub twj tso kua dej qis rau hauv lub qhov dej, nws yuav tsum tau muab tso rau hauv nruab nrab ntawm lub qhov dej kom tsis txhob lub twj tso kua mis khiav tawm ntawm lub qhov dej mus ntev, ua rau lub twj tso kua mis vibrate thiab lub cev muaj zog cheb thiab hlawv. .
4. Txiav txim siab qhov tob ntawm lub twj tso kua mis dej mus rau hauv qab ntawm lub qhov dej raws li cov xuab zeb ntws thiab cov av ntawm lub qhov dej. Tsis txhob faus lub twj tso kua mis hauv av nkos. Qhov kev ncua deb ntawm lub twj tso kua dej mus rau hauv qab ntawm lub qhov dej yog feem ntau tsis pub tsawg tshaj 3 meters (saib daim duab 2).
5. Qhov dej nkag qhov tob ntawm lub twj tso kua mis dej yuav tsum tsis pub tsawg tshaj 1-1.5 meters los ntawm cov dej dynamic mus rau qhov dej nkag ntawm qhov dej (saib daim duab 2). Txwv tsis pub, cov dej twj tso kua mis bearings yuav yooj yim puas.
6. Lub nqa ntawm lub twj tso kua dej tsis tuaj yeem qis dhau. Txwv tsis pub, lub rooj vag valve yuav tsum tau muab tso rau ntawm lub qhov dej hauv qhov dej los tswj lub twj tso kua mis ntawm qhov ntsuas qhov taw tes kom tsis txhob muaj lub cev muaj zog los ntawm overloaded thiab hlawv tawm vim qhov txaus txaus.
7. Thaum lub twj tso kua dej ua haujlwm, cov dej tso tawm yuav tsum tsis tu ncua thiab txawm tias, qhov tam sim no yuav tsum ruaj khov (raws li kev ntsuas kev ua haujlwm, feem ntau tsis pub tshaj 10% ntawm cov ntsuas tam sim no), thiab yuav tsum tsis muaj kev vibration lossis suab nrov. Yog tias muaj qhov txawv txav, lub tshuab yuav tsum tau nres kom paub qhov ua rau thiab tshem tawm nws.
8. Thaum txhim kho, xyuam xim rau qhov chaw ntawm lub cev muaj zog grounding hlau (saib daim duab 2). Thaum cov yeeb nkab dej yog cov yeeb nkab steel, coj nws los ntawm lub qhov dej zoo clamp; thaum cov yeeb nkab dej yog cov yeeb nkab yas, coj nws los ntawm cov cim hauv av ntawm lub tshuab hluav taws xob.

1. （1）After the submersible pump is installed, check the insulation resistance and three-phase conduction from the switch again, check whether the instrument and the connection of the start equipment are wrong, if there is no problem, the trial machine can be started, and observe whether the indicator readings of the instrument exceed the rated voltage and current specified on the nameplate after the start, and observe whether the pump has noise and vibration phenomenon. If everything is normal, it can be put into operation.
2. （2） After the first operation of the pump for four hours, the motor should be shut down to test the thermal insulation resistance quickly, and its value should not be less than 0.5 megaohm.
3. （3） After the pump is shut down, it should be started after five minutes to prevent the water column in the pipe from being completely reflowed and causing the motor to burn out due to excessive current.
4. （4）After the pump is put into normal operation, in order to prolong its service life, it is necessary to check regularly whether the supply voltage, running current and insulation resistance are normal.If the following conditions are found, the pump should be shut down immediately to eliminate the fault:
5. 1 under the rated working conditions, the current exceeds 20%;
6. 2 the dynamic water level drops to the water inlet part, resulting in intermittent drainage;
7. 3 the submersible pump vibrates seriously or emits huge noise;
8. 4 the supply voltage is lower than 340 volts;
9. 5 a fuse is blown out;
10. 6 the water pipe is damaged;
11. 7 the thermal insulation resistance between the motor and the ground is less than 0.5 megaohm. The discovery of these problems need to be handled in time to ensure the normal operation of the pump, improve its reliability, so as to ensure the stable operation of the equipment for a long time.

（5）unit disassembly:

 1 untie the cable tie, remove the pipeline part, remove the wire plate.

 2 ntsia hlau ntsia hlau dej, muab cov dej tso rau hauv lub cav tsav.

 3 remove the filter, loose the fixing screw on the coupling to fix the motor shaft.

 4 screw down the bolt connecting the water inlet section with the motor, separate the pump and the motor (pay attention to the unit cushion when separating, prevent the bending of the pump shaft)

 5 pump disassembly sequence is: (see figure 1) water inlet section, impeller, diversion shell, impeller...... check valve body, when removing the impeller, use special tools to loosen the conical sleeve of the fixed impeller first, avoid bending the pump shaft and each part in the disassembly process.

 6 motor disassembly process is: (see figure 1) place the motor on the platform, and remove the nut, base, shaft head lock nut, thrust plate, key, lower guide bearing seat, double head bolt from the bottom of the motor in turn. Then take out the rotor (pay attention not to damage the wire package) and finally remove the connecting section and the upper guide bearing seat.

 7 unit assembly: Before assembly, the rust and dirt of the parts should be cleaned, and the mating surfaces and fasteners should be coated with sealant. Then they should be assembled in the reverse order of disassembly (the up and down momentum of the motor shaft is about 1 mm after assembly). After assembly, the coupling should be flexible, and then the filter screen test machine.

6. The submersible pump should be dismantled and repaired according to Article 5 for each operation year, or less than one year, but the submersible time has reached two years, and the worn parts should be replaced.

 1, muab cov dej tso rau hauv lub cav cav (tshwj xeeb tshaj yog nyob rau lub caij ntuj no los tiv thaiv lub cev tsis muaj zog), thiab khi lub cable zoo.

 2, cia nyob rau hauv ib chav tsev tsis muaj corrosive tshuaj thiab gases, nrog ib tug kub ntawm 40 ° C.

 3, kev siv mus sij hawm ntev yuav tsum tau them sai sai rau kev tiv thaiv xeb ntawm cov twj submersible.

01 Lub qhov dej tob tob

02 High-rise water supply

03 roob dej 

04 dej

05 Agricultural irrigation

06 vaj irrigation

07 dej haus

08 dej hauv tsev