125QJR Potopna črpalka za globok vodnjak

Izvedite obdelavo OEM! Glede na zahteve uporabnikov, načrtovanje in izdelava različnih vrst posebnih zahtev nestandardnega potopnega motorja in črpalke. Standardi za izvedbo izdelka: GB/T2816-2014 "potopna črpalka za vodnjak", GB/T2818-2014 "potopni asinhronski motor za vodnjak". WhatsApp: 17855846335
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pregled izdelka

Suitable for underground hot water mining with water temperature below 100°C, with heat resistance, corrosion resistance, aging resistance and other characteristics

 

 
Pogoji uporabe

This product is a powerful three-phase AC 380V (tolerance ± 5%), 50HZ (tolerance ± 1%) electric pump, suitable for all kinds of occasions need high-power pump. Its design considers a variety of water quality factors, including water temperature not higher than 20 °C, solid impurities content is not greater than 0.01%, PH value is 6.5-8.5, hydrogen sulfide content is not greater than 1.5mg/L, chloride ion content is not greater than 400mg/L, etc. The product adopts a closed or water immersion wet structure of the motor, before use in the submersible motor chamber filled with clean water to prevent empty fill. Requirements in strict accordance with the requirements of the matching cable and equipped with external overload protection device. To ensure stable operation, the submersible pump must be completely immersed in water operation, the insertion depth shall not exceed 70 meters, and the distance from the bottom of the well shall not be less than 3 meters. In addition, the pump shall not be a no-load test before start. In general, this product has the characteristics of high efficiency and stability, suitable for a variety of pump tasks in harsh environment.

 

 
Model Pomen

 
Delna referenca modela
Model Pretok (m3/h)  glava
(m)

 Hitrost vrtenja

(sprememba/točka)

 Črpalka za vodo(%)  Izhod
premer
(mm)
Uporabno dobro
premer (mm) 
Ocenjeno
moč (KW)
Ocenjeno
napetost (V)
Ocenjeno
tok (A)
 Motorna učinkovitost (%)  faktor moči cosφ  Enota
Največja radialna velikost (mm)
Opomba
125QJ5-34 5 34 2850 53 40  125nad 1.5 380 4.23 70.0 0.77 118  
125QJ5-51 51 2.2 6.03 72.0 0.77  
125QJ5-68 68 3 8.01 73.0 0.78  
125QJ5-85 85 4 10.53 74.0 0.78  
125QJ5-102 102 5.5 14.1 75.0 0.79  
125QJ5-119 119 5.5 14.1 75.0 0.79  
125QJ10-24 10 24 2850 60 50  125nad 1.5 380 4.23 70.0 0.77 118  
125QJ10-32 32 2.2 6.03 72.0 0.77  
125QJ10-48 48 3 8.01 73.0 0.78  
125QJ10-56 56 4 10.53 74.0 0.78  
125QJ10-72 72 5.5 14.1 75.0 0.79  
125QJ10-80 80 5.5 14.1 75.0 0.79  
125QJ10-104 104 7.5 19.0 76.0 0.79  
125QJ10-120 10 120 2850 60 50  125nad 7.5 380 19.0 76.0 0.79 118  
125QJ10-136 136 9.2 22.7 77.0 0.8  
125QJ15-36 15 36 2850 63 50  125nad 2.2 380 6.03 72.0 0.77 118  
125QJ15-39 39 3 8.01 73.0 0.78  
125QJ15-46 46 4 10.53 74.0 0.78  
125QJ15-52 52 4 10.53 74.0 0.78  
125QJ15-59 59 5.5 14.1 75.0 0.79  
125QJ15-65 65 5.5 14.1 75.0 0.79  
125QJ15-78 78 7.5 19.0 76.0 0.79  
125QJ15-91 91 7.5 19.0 76.0 0.79  
125QJ15-104 104 9.2 22.7 77.0 0.8  
125QJ20-16 20 16 2850 64 50  125nad 2.2 380 6.03 72.0 0.77 118  
125QJ20-24 24 3 8.01 73.0 0.78  
125QJ20-32 32 4 10.53 74.0 0.78  
125QJ20-40 40 4 10.53 74.0 0.78  
125QJ20-48 48 5.5 14.1 75.0 0.79  
125QJ20-56 56 5.5 14.1 75.0 0.79  
125QJ20-64 64 7.5 19.0 76.0 0.79  
125QJ20-72 72 7.5 19.0 76.0 0.79  
125QJ20-80 80 9.2 22.7 77.0 0.8  
125QJ25-12 25 12 2850 64 65  125nad 2.2 380 6.03 72.0 0.77 118  
125QJ25-18 18 3 8.01 73.0 0.78  
125QJ25-24 24 4 10.53 74.0 0.78  
125QJ25-30 30 4 10.53 74.0 0.78  
125QJ25-36 36 5.5 14.1 75.0 0.79  
125QJ25-48 48 7.5 19.0 76.0 0.79  
125QJ25-60 60 9.2 22.7 77.0 0.8  
125QJ32-24 32 24 2850 64 80  125nad 4 380 10.53 74.0 0.78 118  
125QJ32-30 30 5.5 14.1 75.0 0.79  
125QJ32-42 42 7.5 19.0 76.0 0.79  
125QJ32-54 54 9.2 22.7 77.0 0.8  
125QJ5-240 5 240 2850   40  125nad 11 380 26.28     118  
125QJ5-280 280 13 30.87      
125QJ5-320 320 15 35.62      
125QJ10-180 10 180 2850   50  125nad 11 380 26.28     118  
125QJ10-210 210 13 30.87      
125QJ10-240 240 15 35.62      
125QJ15-120 15 120 2850   50  125nad 11 380 26.28     118  
125QJ15-142 142 13 30.87      
125QJ15-162 162 15 35.62      
125QJ20-100 20 100 2850   50  125nad 11 380 26.28     118  
125QJ20-120 120 13 30.87      
125QJ20-136 136 15 35.62      
125QJ25-82 25 82 2850   65  125nad 11 380 26.28     118  
125QJ25-97 97 13 30.87      
125QJ25-110 110 15 35.62      
125QJ32-68 32 68 2850   80  125nad 11 380 26.28     118  
125QJ32-80 80 13 30.87      
125QJ32-92 92 15 35.62      
125QJ40-46 40 46 2850   80  125nad 11 380 26.28     118  
125QJ40-54 54 13 30.87      
125QJ40-62 62 15 35.62      

 

 
Varnostni ukrepi

1, well submersible pump for clean water pump, prohibit the new well, pumping sediment and muddy water,

2, well water pump voltage grade of 380/50HZ, the use of other voltage grades of submersible motors need to be customized. The underground cable must use waterproof cable, must be equipped with starting equipment, such as distribution box, start not ready should have commonly used motor comprehensive protection function, such as short circuit overload protection, phase protection, undervoltage protection, grounding protection, idling protection, in case of abnormal conditions, the protection device should be timely action trip.

3, the installation and use of the pump must be reliably grounded, prohibit the push and pull switch when the hands and feet are wet, the installation and maintenance of the pump must be cut off the power supply, the use of the pump place to set up "to prevent electric shock" obvious signs:

4, down the well or before installation, the motor cavity must be filled with distilled water or non-corrosive clean cold boiling water, tighten the / water bolt, the pump on the ground test run, must be to the pump chamber water lubrication rubber bearings, instant start not more than a second, see whether the steering is the same as the steering instructions. When the pump is upright, pay attention to safety, prevent overturning injury.

5, strictly according to the provisions of the pump lift, flow range of use, to prevent low flow or high lift pumping force, the thrust bearing and other parts of the wear, the motor overload burned 6, after the pump down the well, the measurement of the motor to the ground insulation resistance should not be less than 100M, after the start to observe the voltage and current, check the motor winding insulation, whether in line with the requirements; pump storage location temperature if less than freezing point, should be dry the water in the motor cavity, prevent the motor cavity water ice damage caused by low temperature.

 

 
Uvod v strukturo

The pump parts are mainly composed of pump shaft, impeller, shunt shell, rubber bearing, check valve body (optional) and other components. The motor part is mainly composed of base, pressure regulating diaphragm, thrust bearing, thrust plate, lower guide bearing seat, stator, rotor, upper guide bearing seat, sand discharging ring, water inlet section, lead cable and other components. The motor is a water-filled submersible three-phase asynchronous motor, which is filled with water to cool the motor and lubricate the bearing. The pressure regulating diaphragm at the bottom is used to adjust the difference in internal water expansion and contraction pressure caused by the temperature rise of the motor. In order to prevent the sand in the well water from entering the motor, two oil seals are installed at the upper end of the motor shaft extension, and a sand discharging ring is installed to form a sand discharging structure. In order to prevent the pump shaft from jumping when starting, the pump shaft is connected with the motor shaft through a coupling, and a thrust bearing is installed at the lower part of the motor. The lubrication of the motor and the pump bearing is water lubrication. The stator winding of the motor adopts high quality submersible motor winding wire, with high insulation performance. The pump adopts computer CAD design, with simple structure and excellent technical performance.

 

 
Namestite

(1) Priprava pred namestitvijo:
1. Preverite, ali potopna črpalka ustreza pogojem uporabe in obsegu, navedenim v priročniku.
2. Z uporabo težkega predmeta s premerom, ki je enak največjemu zunanjemu premeru potopne črpalke, izmerite, ali notranji premer vrtine ustreza potopni črpalki, in izmerite, ali globina vrtine ustreza zahtevam za namestitev.
3. Preverite, ali je vrtina čista in ali je voda v vodnjaku motna. Nikoli ne uporabljajte potopne električne črpalke za izpiranje blata in peska črpalke welor, da preprečite prezgodnje poškodbe potopne električne črpalke.
4. Preverite, ali je položaj namestitvene objemke glave valja primeren in ali lahko prenese kakovost celotne enote
5. Preverite, ali so komponente potopne črpalke dokončane in pravilno nameščene v skladu s shemo sestavljanja v priročniku. Odstranite mrežico filtra in zavrtite sklopko, da vidite, ali se vrti prožno
6. Odvijte vodni vijak in napolnite votlino motorja s čisto, nejedko vodo (upoštevajte, da ste jo napolnili), nato privijte vodni vijak. Po 12 urah vbrizgavanja vode izolacijska upornost motorja ne sme biti manjša od 150 M Q, merjena s stresalno mizo 500 V.
7. Kabelski spoj, z električarskim nožem odrežite 120-milimetrski gumijasti tulec z enega konca izhodnega kabla in ustreznega kabla, nato stopničasto razporedite dolžino treh žilnih žic, odlepite 20-milimetrsko bakreno jedro, postrgajte oksid plast na zunanji strani bakrene žice z nožem ali krpo za peskanje in dva povezana konca žice vstavite v palirje. Ko plast tesno povežete s fino bakreno žico, jo temeljito in trdno spajkajte ter pobrusite poljubno. neravnine na površini. Nato za tri spoje uporabite izolacijski trak iz polivestra, da jih ovijete na pol naložen način za tri umivalnike. Oba konca ovojne plasti tesno ovijte z nyion nitjo in nato uporabite metodo pol zlaganja, da ovijete trak za tri plasti. Ovijte zunanji sloj z visokotlačnim izolacijskim trakom za tri plasti. Na koncu zložite tri pramene skupaj in jih večkrat ovijte v pet plasti z visokotlačnim trakom. Vsaka plast mora biti tesno povezana, vmesni spoji pa morajo biti tesni in čvrsti, da preprečite, da bi voda prodrla in poškodovala izolacijo. Po ovijanju namočite v vodi pri sobni temperaturi 20 °C za 12 ur in izmerite izolacijski upor s stresalno mizo , ki ne sme biti manjši od 100M Ω

 

Priloženi diagram postopka ožičenja kabla je naslednji:

 

8. Z multimetrom preverite, ali so trifazne žice priključene in ali je upor DC približno uravnotežen.
9. Preverite, ali sta vezje in zmogljivost transformatorja preobremenjena, nato priključite stikalo za zaščito pred preobremenitvijo ali opremo za zagon. Glejte tabelo 2 za določene modele in nato vlijte vedro vode v vodno črpalko iz izhoda vodne črpalke, da namažete gumijaste ležaje v črpalki, nato pa postavite potopno električno črpalko pokonci in mirno. Zaženite (ne več kot ena sekunda) in preverite, ali je smer krmiljenja skladna z znakom za krmiljenje. Če ne, zamenjajte poljubna dva konektorja trifaznega kabla. Nato namestite filter in se pripravite na spust v vodnjak. Če se uporablja v posebnih priložnostih (kot so jarki, jarki, reke, ribniki, ribniki itd.), mora biti električna črpalka zanesljivo ozemljena.

 

(2) Oprema in orodje za namestitev:
1. En par dvižnih verig za več kot dve toni.
2. Stativ z navpično višino najmanj štiri metre.
3. Dve viseči vrvi (žični vrvi), ki lahko preneseta težo več kot eno tono (lahko preneseta težo celotnega kompleta vodnih črpalk).
4. Namestite dva para sponk (splintov).
5. Ključi, kladiva, izvijači, električna orodja in instrumenti itd.

 

(3) Namestitev električne črpalke:
1. Namestitveni diagram potopne električne črpalke je prikazan na sliki 2. Posebne namestitvene mere so prikazane v tabeli 3 "Seznam namestitvenih mer potopne električne črpalke".

2. Potopne električne črpalke z višino manj kot 30 metrov je mogoče dvigniti neposredno v vodnjak s pomočjo cevi in ​​žičnih vrvi ali drugih vrvi iz konoplje, ki lahko prenesejo polno težo celotnega stroja, vodovodnih cevi in ​​vode v ceveh.

3. Črpalke z višino nad 30 metrov uporabljajo jeklene cevi, zaporedje namestitve pa je naslednje:
①Uporabite objemko, da vpnete zgornji konec dela vodne črpalke (motor in vodna črpalka sta bila trenutno povezana), jo dvignite z visečo verigo in počasi privežite v vodnjak, dokler ne namestite objemke na glavo vodnjaka in odstranite viseča veriga.
② Uporabite drug par sponk, da vpnete cev, jo dvignite z visečo verigo 15 cm stran od prirobnice in jo počasi spustite. Med prirobnico cevi in ​​prirobnico črpalke Namestite gumijasto podlogo in enakomerno zategnite cev in črpalko z vijaki, maticami in vzmetnimi podložkami.
③ Rahlo privzdignite potopno črpalko, odstranite objemko na zgornjem koncu vodne črpalke, kabel trdno privežite na vodno cev s plastičnim trakom in ga počasi privežite, dokler objemka ni nameščena na ustju vodnjaka.
④Uporabite isto metodo za pritrditev vseh vodovodnih cevi v vodnjak.
⑤Ko je izhodni kabel priključen na krmilno stikalo, je priključen na trifazno napajanje.


(4) Stvari, ki jih morate upoštevati med namestitvijo:
1. Če med postopkom črpanja odkrijete pojav zagozditve, obrnite ali povlecite cev za vodo, da premagate točko zagozdenja. Če različni ukrepi še vedno ne delujejo, vas prosimo, da črpalke ne spustite na silo, da preprečite poškodbe potopne električne črpalke in vodnjaka.
2. Med namestitvijo je treba na prirobnico vsake cevi namestiti gumijasto blazinico in jo enakomerno zategniti.
3. Ko vodno črpalko spustite v vodnjak, jo postavite na sredino cevi vodnjaka, da preprečite, da bi črpalka dlje časa delovala ob steni vodnjaka, zaradi česar bi črpalka vibrirala, motor pa pometal in gorel .
4. Določite globino vodne črpalke do dna vodnjaka glede na razmere tekočega peska in mulja v vodnjaku. Ne zakopajte črpalke v blato. Razdalja od vodne črpalke do dna vodnjaka običajno ni manjša od 3 metrov (glej sliko 2).
5. Globina vstopa vode vodne črpalke ne sme biti manjša od 1-1,5 metra od dinamičnega nivoja vode do vozlišča vstopa vode (glej sliko 2). V nasprotnem primeru se lahko ležaji vodne črpalke zlahka poškodujejo.
6. Dvig vodne črpalke ne sme biti prenizek. V nasprotnem primeru je treba na cevovod za vodo na ustju vrtine namestiti zaporni ventil za nadzor pretoka črpalke pri nazivni točki pretoka, da se prepreči preobremenitev in izgorevanje motorja zaradi velikih pretokov.
7. Ko vodna črpalka deluje, mora biti izhod vode neprekinjen in enakomeren, tok mora biti stabilen (pri nazivnih delovnih pogojih običajno ne več kot 10 % nazivnega toka) in ne sme biti vibracij ali hrupa. Če pride do kakršnih koli nepravilnosti, je treba stroj ustaviti, da ugotovite vzrok in ga odpravite.
8. Pri namestitvi bodite pozorni na nastavitev ozemljitvene žice motorja (glejte sliko 2). Če je cev za vodo jeklena cev, jo speljite od objemke na ustju vodnjaka; če je cev za vodo plastična cev, jo speljite od oznake za ozemljitev električne črpalke.

 

 
Vzdrževanje in vzdrževanje
  • (1)With the continuous development of modern technology, submersible pumps play a crucial role in the field of pumps. After installing the submersible pump, check the insulation resistance and three-phase continuity repeatedly to ensure that there are no errors in the connection between the instrument and the starting equipment. If everything is normal, the test equipment can be started. After starting, observe whether the indication readings of each instrument are correct. If the rated voltage and current specified on the nameplate are exceeded, pay attention to observe whether the pump has any noise or vibration. If everything is normal, it can be put into operation. After the pump runs for four hours for the first time, it should be closed and the thermal insulation resistance of the motor should be tested quickly, and its value should not be less than 0.5 megaohms. After stopping the pump, restart it after five minutes to prevent the water column in the pipeline from completely reversing, resulting in the motor burning due to overcurrent. After the pump is running normally, in order to prolong its service life, it is necessary to check regularly whether the supply voltage, working current and insulation resistance are normal. If the following conditions are found, the equipment should be shut down immediately to troubleshoot. The current exceeds 20% under the rated working conditions; the dynamic water level drops to the inlet section, resulting in intermittent drainage; the submersible pump vibrates violently or makes noisy sounds; the supply voltage is lower than 340 volts; any fuse is broken; the water pipe is damaged; The thermal insulation resistance between the motor and the ground is less than 0.5 megaohm.These recommended operating procedures and safety measures ensure the safe operation of the submersible pump, prolong the service life of the equipment, and provide users with a reliable pump choice.
  •  
  • (2)Unit disassembly:
  • 1 untie the cable tie, remove the pipeline part, remove the wire plate.
  • 2 unscrew the water release bolt, put the water in the motor chamber.
  • 3 remove the filter, loose the fixing screw of the motor shaft on the coupling.
  • 4 unscrew the bolt connecting the water inlet section with the motor, and separate the pump from the motor (pay attention to the unit cushion when separating, to prevent the bending of the pump shaft)
  • 5 the disassembly sequence of the pump is: (see figure 1) water inlet section, impeller, diversion shell, impeller...... check valve body, when removing the impeller, use special tools to loosen the conical sleeve of the fixed impeller first, and avoid bending the pump shaft and various bumps in the disassembly process.
  • 6 the disassembly process of the motor is: (see figure 1) place the motor on the platform, and remove the nut, base, shaft head lock nut, thrust plate, key, lower guide bearing seat, double head bolt from the bottom of the motor in turn. Then take out the rotor (pay attention not to damage the wire package) and finally remove the connecting section and upper guide bearing seat.
  • 7 unit assembly: Before assembly, the rust and dirt of the parts should be cleaned, and the mating surfaces and fasteners should be coated with sealant. Then they should be assembled in the reverse order of disassembly (the up and down momentum of the motor shaft is about 1 mm after assembly). After assembly, the coupling should be flexible, and then the filter screen test machine.
  •  
  • (3)The submersible pump should be dismantled and repaired according to Article 5 for each operation year, or less than one year, but the submersible time has reached two years, and the worn parts should be replaced.

 

 
Shranjevanje in skrbništvo

 1, izpustite vodo iz votline motorja (zlasti pozimi, da preprečite zmrzovanje motorja) in dobro zavežite kabel.

 2, hranite v zaprtem prostoru brez jedkih snovi in ​​plinov, pri temperaturi pod 40 °C.

 3, dolgotrajna uporaba mora biti pozorna na preprečevanje rje potopnih črpalk.

 

 
Obrabni deli
  • Tekač
  • Tulec gredi
  • Gumijast tulec gredi
  • Tesnilni obroč

 
Scenariji uporabe

01 Zajem vode iz globokega vodnjaka

02 Visoka oskrba z vodo

03 gorski vodovod 

04 stolpna voda

05 Namakanje v kmetijstvu

06 namakanje vrta

07 zajetje rečne vode

08 gospodinjska voda

 

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