Water Filled Submersible Pump

I-QS series submersible electric system wuhlobo olusha lwemishini yokunisela nokukhipha amanzi. Lolu chungechunge lwamaphampu lume mpo, lusebenzisa i-radial positive and negative guide vane design, ivolumu encane, isisindo esilula, ukuphakama okuphezulu, ukufakwa nokuhamba kalula, ukugcinwa okulula nokusebenza.

 Ibanga lokugeleza 5-50m3/h, phakamisa 5-800m.

Umkhiqizo ufakwe i-AC 380V yezigaba ezintathu (ukubekezelelana kungu-± 5%), i-50 Hz (ukubekezelelana kungu-± 1%) ukunikezwa kwamandla. Izidingo zekhwalithi yamanzi yilezi:

(1) izinga lokushisa lamanzi akufanele libe ngaphezu kuka-20 °C;

(2) okuqukethwe kokungcola okuqinile (isilinganiso sobuningi) akufanele kube ngaphezu kuka-0.01%;

(3) Inani le-PH (pH) lingu-6.5-8.5;

(4) okuqukethwe kwe-hydrogen sulfide akufanele kube kukhulu kuno-1.5 mg / L;

(5) okuqukethwe kwe-ion ye-chloride akufanele kube kukhulu kuno-400 mg / L. Injini iyisakhiwo esimanzi esivaliwe noma esigcwele amanzi.

Ngaphambi kokusetshenziswa, umgodi wangaphakathi we-motor submersible kufanele ugcwaliswe ngamanzi ahlanzekile, futhi umjovo wamanzi kanye nama-bolts okukhipha umoya kuzoqiniswa, ngaphandle kwalokho ngeke kusetshenziswe. Iphampu engaphansi kwamanzi kufanele icwiliswe ngokuphelele emanzini ukuze isebenze, ukujula kokufakwa akufanele kudlule amamitha angu-70, futhi ibanga eliphakathi kokuphansi kwepompo elingaphansi kwamanzi kanye nephansi lomthombo akufanele libe ngaphansi kwamamitha angu-3. Ukugeleza kwamanzi omthombo kuzohlangabezana nezidingo zokuthatha amanzi kanye nokusebenza okuqhubekayo kwepompo engaphansi kwamanzi, futhi ukuphuma kwamanzi kwepompo engaphansi kwamanzi kuzolawulwa izikhathi ezingu-0.7-1.2 zokugeleza okulinganiselwe. Umthombo kufanele ume mpo, futhi iphampu engaphansi kwamanzi ayikwazi ukusetshenziswa ivundlile noma igobe, kodwa ime mpo kuphela. Iphampu engaphansi kwamanzi kufanele ifaniswe nezintambo futhi ifakwe izinto zangaphandle zokuvikela ukugcwala ngokweqile njengoba kudingeka. Iphampu engaphansi kwamanzi inqatshelwe ngokuphelele ukuhlola ngaphandle komthwalo wamanzi.

1, iphampu engaphansi kwamanzi empompi yamanzi ahlanzekile, evimbela ukugeza umthombo omusha, ukupompa inzika namanzi anodaka,

2, Ibanga lika-380/50HZ lephampu yamanzi yomthombo, ukusetshenziswa kwamanye amamaki kagesi wamamotho angaphansi kwamanzi kudinga ukwenziwa ngezifiso. Izintambo ze-Downhole kumele zisebenzise ikhebula elingangeni manzi, kufanele zifakwe izinto zokuqala, njengebhokisi lokusabalalisa, ukuqala kungakalungi kufanele kube nomsebenzi ojwayelekile wokuvikela ophelele wemoto, njengokuvikela ukulayishwa kwesifunda esifushane, ukuvikelwa kwesigaba, ukuvikela ugesi, ukuvikela phansi, ukuvikela idling, ezimweni ezingavamile, idivayisi yokuvikela kufanele ibe uhambo olufika ngesikhathi.

3, iphampu kufanele isekelwe ngokuthembekile ohlelweni lokufakwa nokusetshenziswa. Kwenqatshelwe ezandleni nasezinyaweni ezimanzi i-push-pull switch. Ngaphambi kokufaka nokugcina iphampu, amandla kufanele anqunywe. Kufakwe endaweni lapho ipompo isetshenziswa khona, kufanele imakwe ngokucacile "ukuvimbela ukushaqeka kukagesi". Ngaphambi kokwehla ngomthombo noma ukufakwa, imbobo yemoto kufanele igcwaliswe ngamanzi acwengekile noma amanzi abandayo ahlanzekile angagqwali, bese ubophela ibhawodi lamanzi / lokudonsa amanzi.

I-4, lapho inhlolokhono yendawo yephampu, amanzi kufanele athululwe ekamelweni lepompo ukuze kufakwe i-rubber bear. Isikhathi sokuqala esisheshayo ngeke sidlule umzuzwana owodwa, hlola ukuthi ingabe isiqondiso siyefana yini nesiqondiso. Lapho iphampu iqondile, qaphela ukuphepha, vimbela ukugingqika nokulimala.

5, ngokuqinile ngokuvumelana nezinhlinzeko zokuphakanyiswa kwephampu, ububanzi bokugeleza bokusetshenziswa, ukuvimbela ukugeleza okuphansi noma amandla okumpompa aphakeme kakhulu, i-thrust bear nezinye izingxenye zokugqokwa, ukulayishwa kwemoto kushiswe 6, ngemva kokuba iphampu yehle emthonjeni, ukukalwa kwe-motor kuya kokumelana nokufakwa komhlabathi akufanele kube ngaphansi kuka-100M, ngemuva kokuqala ukubheka i-voltage kanye namanje, hlola ukufakwa kwama-motor winding, kungakhathaliseki ukuthi kuhambisana nezidingo; futha isitoreji izinga lokushisa uma esingaphansi iphuzu umnkantsha, kufanele ome motor cavity amanzi, ukuvimbela motor cavity amanzi ice umonakalo okubangelwa lokushisa aphansi.

The pump part is mainly composed of pump shaft, impeller, guide housing, rubber bearing, check valve body (optional) and other components. The motor part mainly includes base, pressure regulating diaphragm, thrust bearing, thrust plate, lower guide bearing seat, stator, rotor, upper guide bearing seat, sand discharging ring, water inlet section, lead cable and other components. The main characteristics of this product are that the motor is a water-immersed three-phase asynchronous motor, and the motor cavity is filled with water to cool the motor and lubricate the bearing. The pressure regulating film at the bottom is used to adjust the pressure difference of the water body in the cavity caused by the temperature rise of the motor. In order to prevent the sand from entering the motor, the upper end of the motor shaft extension is equipped with two oil seals and installed a sand discharging ring, forming a sand prevention structure. At the same time, in order to prevent the pump shaft from jumping when starting, the pump shaft is connected with the motor shaft by a coupling, and the thrust bearing is installed under the motor. The lubrication of the whole product is water lubrication, and the motor stator winding is made of high quality submersible motor winding wire with high insulation performance. In addition, the pump is designed by computer CAD, with simple structure and excellent technical performance.

(1) Ukulungiselela ngaphambi kokufakwa:
1. Hlola ukuthi ingabe iphampu engaphansi kwamanzi iyahlangabezana yini nezimo zokusetshenziswa kanye nobubanzi obushiwo kubhukwana.
2. Usebenzisa i-obiect esindayo enobubanzi obulingana nobukhulu bedayamitha yangaphandle yephampu engaphansi kwamanzi, linganisa ukuthi i-inneldiameter yomthombo ingalingana nephampu engaphansi kwamanzi, futhi ulinganise ukuthi ukujula komthombo kuyahlangabezana yini nezidingo zokufakwa.
3. Hlola ukuthi umthombo uhlanzekile yini nokuthi amanzi omthombo anodaka. Ungalokothi usebenzise iphampu kagesi engaphansi kwamanzi ukugeza udaka lwepompo le-welor namanzi esihlabathi ukuze ugweme ukulimala ngaphambi kwesikhathi kwepompo kagesi engaphansi kwamanzi.
4. Hlola ukuthi indawo ye-welhead yokufaka i-welhead ifanelekile yini nokuthi ingakwazi yini ukumelana nekhwalithi yayo yonke iyunithi.
5. Hlola ukuthi izingxenye zepompo ezingaphansi kwamanzi ziphelele yini futhi zifakwe ngendlela efanele ngokomdwebo womhlangano osebhukwini Susa isikrini sokuhlunga bese uzungezisa ukuhlanganisa ukuze ubone ukuthi siyazungeza yini
6. Khipha isikulufu samanzi bese ugcwalisa imbobo yesithuthuthu ngamanzi ahlanzekile, angagqwali (qaphela. qiniseka ukuthi uyasigcwalisa), bese uqinisa isikrufu samanzi. Ngemuva kwamahora ayi-12 omjovo wamanzi, ukumelana nokufakwa kwenjini akufanele kube ngaphansi kuka-150M Q uma kulinganiswa netafula lokunyakazisa elingu-500V.
7. Ijoyinti lekhebula, sika umkhono wenjoloba ongu-120mm ohlangothini olulodwa lwekhebula ephumayo kanye nekhebuli ehambisanayo ngommese womuntu osebenza ngogesi bese unyakazisa ubude bezintambo ezintathu eziyinhloko ngendlela enyanyisiwe, hlubula inkaba yethusi engu-20mm, klwelwe i-oxide. ungqimba olungaphandle kocingo lwethusi ngommese noma indwangu yesihlabathi, bese ufaka iziphetho zezintambo ezimbili ezixhunyiwe kuma-palirs.Ngemva kokubopha ungqimba ngokuqinile ngocingo lwethusi olucolisekileyo, luthengise kahle futhi luqine, nesihlabathi sanoma iyiphi. ama-burrs ebusweni. Bese, kumajoyinti amathathu, sebenzisa itheyiphu yokufaka i-polyvester ukuze uwasonge ngendlela enqwabelene kancane ezitsheni ezintathu. Goqa iziphetho ezimbili zongqimba olugoqayo luqine ngomucu we-nyion, bese usebenzisa indlela eyisitakikhi esincane ukusonga itheyiphu izendlalelo ezintathu. Gcoba i-outellayer nge-high-pressure insulation tape yezendlalelo ezintathu. Ekugcineni, hlanganisa imicu emithathu bese uyigoqa ngokuphindaphindiwe izendlalelo ezinhlanu nge-tape yokucindezela okuphezulu. Ungqimba ngalunye kufanele luboshwe ngokuqinile, futhi amalunga e-interlayer kufanele aqine futhi aqine ukuvimbela amanzi ukuthi angangeni futhi alimaze ukufakwa, Ngemva kokusonga, cwilisa emanzini ekamelweni lokushisa elingu-20 'c amahora angu-12, futhi ulinganise ukumelana nokushisa ngetafula elinyakazayo. , okungafanele ibe ngaphansi kuka-100M Ω

Umdwebo wenqubo yokufaka izintambo zekhebula umi kanje:

8. Sebenzisa i-multimeter ukuze uhlole ukuthi izintambo zezigaba ezintathu zixhumekile yini nokuthi ukumelana ne-DC cishe kulinganiselwe.
9. Hlola ukuthi umthamo wesekethe kanye ne-transformer ugcwele ngokweqile, bese uxhuma iswishi yokuvikela ukulayisha ngokweqile noma okokusebenza kokuqala. Bheka Ithebula 2 ukuze uthole amamodeli athile, bese uThela ibhakede lamanzi empompini yamanzi usuka endaweni yepompo yamanzi ukuze ugcobe amabheringi erabha epompo, bese ubeka iphampu kagesi engaphansi kwamanzi iqonde futhi inganyakazi.Qala (ingabi ngaphezu komzuzwana owodwa) futhi uhlole ukuthi isiqondiso sokuqondisa siyahambisana yini nophawu lokuqondisa. Uma kungenjalo, shintsha noma yiziphi izixhumi ezimbili zekhebula lezigaba ezintathu.Bese ufaka isihlungi bese ulungiselela ukwehla ngomthombo. Uma isetshenziswa ngezikhathi ezikhethekile (njengemisele, imisele, imifula, amachibi, amachibi, njll.), iphampu kagesi kufanele ibekwe phansi ngendlela enokwethenjelwa.

(2)Imishini yokufaka namathuluzi:
1. Ipheya elilodwa lamaketango okuphakamisa amathani angaphezu kwamabili.
2. I-tripod enobude obuqondile obungekho ngaphansi kwamamitha amane.
3. Izintambo ezimbili ezilengayo (izintambo zocingo) ezingathwala isisindo esingaphezu kwethani elilodwa (zingathwala isisindo sesethi ephelele yamaphampu amanzi).
4. Faka amapheya amabili ezinsimbi (ama-splint).
5. Izikele, izando, izikulufu, amathuluzi kagesi nezinsimbi, njll.

(3)Ukufakwa kwephampu kagesi:
1. Umdwebo wokufakwa kwephampu kagesi engaphansi kwamanzi uboniswa kuMfanekiso 2. Ubukhulu obuthile bokufaka buboniswa kuThebula lesi-3 "Uhlu Lobukhulu Bokufakwa Kwephampu Kagesi Engaphansi".

2. Amaphampu kagesi angaphansi kwamanzi anekhanda elingaphansi kwamamitha angu-30 angaphakanyiselwa ngqo emthonjeni kusetshenziswa amapayipi nezintambo zocingo noma ezinye izintambo ze-hemp ezingathwala isisindo esigcwele sawo wonke umshini, amapayipi amanzi, namanzi emapayipini.

3. Amaphampu anekhanda elingaphezu kwamamitha angu-30 asebenzisa amapayipi ensimbi, futhi ukulandelana kokufakwayo kungokulandelayo:
①Sebenzisa i-clamp ukuze ubambe ingxenye engenhla yengxenye yepompo yamanzi (injini nepompo yamanzi kuxhunyiwe ngalesi sikhathi), yiphakamise ngeketango elilengayo, bese uyibopha kancane kancane emthonjeni uze ufake i-clamp ekhanda lomthombo bese ukhipha iketango elilengayo.
② Sebenzisa amanye ama-clamp ukuze ubambe ipayipi, uliphakamise ngeketango elilengayo eliqhele ngamasentimitha angu-15 ukusuka ku-flange, bese ulehlisa kancane. Phakathi kwe-flange yepayipi ne-pump flangeFaka iphedi yenjoloba endaweni bese uqinisa ipayipi bese umpompa ngokulinganayo ngamabhawodi, amantongomane namawasha asentwasahlobo.
③ Phakamisa iphampu engaphansi kwamanzi kancane, khipha intambo engxenyeni engenhla yepompo yamanzi, bopha intambo ngokuqinile epayipini lamanzi ngetheyiphu yepulasitiki, bese uyibopha kancane kancane kuze kube yilapho I-clamp ibekwe emthonjeni.
④Sebenzisa indlela efanayo ukubopha wonke amapayipi amanzi emthonjeni.
⑤Ngemva kokuthi ikhebuli ephumayo ixhunywe kusiwishi sokulawula, ixhunywa ekunikezeni amandla kwezigaba ezintathu.

(4) Izinto okufanele uziqaphele ngesikhathi sokufakwa:
1. Uma i-jamming itholakala phakathi nenqubo yokumpompa, vula noma udonse ipayipi lamanzi ukuze unqobe indawo yokuma. Uma izinyathelo ezihlukahlukene zingasebenzi, sicelaUngaphoqeleli iphampu phansi ukuze ugweme ukulimala kwepompo kagesi engaphansi kwamanzi kanye nomthombo.
2. Ngesikhathi sokufakwa, i-rubber pad kufanele ibekwe ku-flange yepayipi ngayinye futhi iqiniswe ngokulinganayo.
3. Lapho iphampu yamanzi yehliselwa emthonjeni, kufanele ibekwe phakathi nepayipi lomthombo ukuze ivimbele ukuthi iphampu ingagijimi odongeni lomthombo isikhathi eside, okubangela ukuba iphampu inyakaze futhi injini ishanele futhi ishise. .
4. Thola ukujula kwepompo yamanzi ukuya phansi komthombo ngokwesihlabathi esigelezayo kanye nezimo zodaka lomthombo. Ungangcwabi iphampu odakeni. Ibanga ukusuka empompini ukuya phansi komthombo ngokuvamile alikho ngaphansi kwamamitha amathathu (bheka uMdwebo 2).
5. Ukujula kokungena kwamanzi kwephampu yamanzi kufanele kungabi ngaphansi kwamamitha angu-1-1.5 ukusuka ezingeni lamanzi aguquguqukayo kuya endaweni yokungena kwamanzi (bheka uMdwebo 2). Uma kungenjalo, ama-bearings epompo yamanzi angase alimale kalula.
6. Ukuphakanyiswa kwepompo yamanzi angeke kube phansi kakhulu. Uma kungenjalo, i-valve yesango idinga ukufakwa epayipini lamanzi elisemthonjeni ukuze kulawulwe ukugeleza kwepompo endaweni elinganiselwe yokugeleza ukuze kuvinjwe injini ukuthi ingagcwali kakhulu futhi ishiswe ngenxa yamazinga amakhulu okugeleza.
7. Lapho ipompo yamanzi isebenza, ukuphuma kwamanzi kufanele kuqhubeke futhi ngisho, okwamanje kufanele kuzinzile (ngaphansi kwezimo zokusebenza ezilinganiselwe, ngokuvamile kungabi ngaphezu kuka-10% wamanje olinganiselwe), futhi akufanele kube nokudlidliza noma umsindo. Uma kukhona okungahambi kahle, umshini kufanele umiswe ukuze kutholwe imbangela futhi kuqedwe.
8. Lapho ufaka, naka ukumiswa kocingo lwe-motor grounding wire (bheka Umfanekiso 2). Uma ipayipi lamanzi liyipayipi lensimbi, lihole kusukela ku-wellhead clamp; lapho ipayipi lamanzi liyipayipi lepulasitiki, lihole ukusuka endaweni yokubeka phansi yepompo kagesi.

The use of underwater pumps need to be carried out in strict accordance with the following steps: First of all, after the installation of the underwater pump, it is necessary to recheck the insulation resistance and the three-phase continuity of the switch, and check whether there are errors in the connection of the instrument and the start equipment. If there is no problem, you can start to test the machine. After the start, observe whether the indication readings of each instrument are correct. If the rated voltage and current specified on the nameplate are exceeded, please observe whether the pump has any noise or vibration. If everything is normal, it can be put into operation. The second step, after the pump runs for four hours for the first time, it should be closed and the thermal insulation resistance of the motor should be tested quickly. Its value should not be less than 0.5 megaohm. The third step, after the pump stops, it should be restarted after five minutes to prevent the water column in the pipeline from completely reversing, resulting in the motor burning due to excessive current. The fourth step, after the pump is put into normal operation, in order to prolong its service life, it is necessary to check the power supply voltage, operating current and insulation resistance regularly to see if they are normal. If the following conditions are found, the machine should be shut down immediately to troubleshoot:

1 the current exceeds 20% under the rated working conditions.

2 the dynamic water level drops to the inlet section, causing intermittent drainage.

3 the underwater pump vibrates violently or makes a lot of noise.

4 the supply voltage is lower than 340 volts.

5 a fuse burned. 6 water pipe damage.

7 the motor to the ground thermal insulation resistance is less than 0.5 megaohms.

The fifth step, the removal of the unit:

1 untie the cable tether, remove the pipe part, and remove the line protection plate.

2 screw down the water bolt and discharge all the water in the motor chamber.

3 remove the filter and loosen the fixing screw on the coupling fixed motor shaft.

4 screw down the bolt connecting the water inlet section and the motor, separate the pump and the motor (pay attention to make the unit level to prevent the bending of the pump shaft when separating)

5 the removal sequence of the pump is: (see Figure 1) water inlet section, impeller, shunt shell, impeller, check valve body. When removing the impeller, use special tools to loosen the cone sleeve fixed the impeller. In the process of removal, avoid bending the pump shaft and damage the various parts.

6 the removal process of the motor is: (see Figure 1) put the motor on the platform, and in order from the bottom of the motor bolt nuts, base, shaft head lock nut, thrust plate, key and lower guide bearing seat (iron rod bolt) on the connecting parts, and then take out the stator (careful not to damage the wire packet), and finally remove the connecting part and the upper guide bearing seat. Unit assembly: before assembly, rust and dirt on each component should be cleaned and sealant should be applied to each mating surface and fastener, and then the assembly should be carried out in reverse order of disassembly (the motor shaft moves about 1 mm after assembly), the coupling should be flexible after assembly, and then the filter should be put on for testing. Step six, after each use of the underwater electric pump operation for one year, or less than one year but immersed for two years, the disassembly and inspection should be carried out in accordance with the provisions of Article 5 to replace the worn parts.

 1, khipha amanzi ku-motor cavity (ikakhulukazi ebusika ukuvimbela injini ukuba ingaqhwa), futhi ubophe ikhebula kahle.

 2, gcina endlini engaphakathi engenazo izinto ezonakalisayo namagesi, nezinga lokushisa elingaphansi kuka-40 °C.

 3, ukusetshenziswa isikhathi eside kufanele sinake ukuvimbela nokugqwala amaphampu submersible.

01 Ukuphuza amanzi omthombo ojulile

02 Ukuhlinzekwa kwamanzi asezingeni eliphezulu

03 amanzi asezintabeni

04 amanzi ombhoshongo

05 Ukuchelela kwezolimo

06 ukuchelela engadini

07 amanzi omfula

08 amanzi asekhaya