135QJP Peep Well Submersible Pump

Introducing the innovative QJP series fountain pump, a product of superior efficiency meticulously developed and researched by our factory. With a meticulously designed pump motor core crafted from premium cold rolled silicon steel, this fountain pump boasts exceptional magnetic conductivity, enabling seamless and heat-free starts. Unlike traditional fountain pumps, the 0JP series features motor rotor ends that utilize a unique water-lubricated alloy copper sleeve, replacing standard ball bearings. This innovative design not only mitigates issues of rust and wear caused by lack of oil but also ensures longevity and durability for the motor. Upgrade your fountain experience with the cutting-edge technology and superior performance of the QJP series fountain pump.

The product is a three-phase AC 380V (tolerance + / - 5%), 50HZ (tolerance + / - 1%) power supply, and has strict requirements for clean water: water temperature shall not exceed 20 °C; solid impurities content (mass ratio) shall not exceed 0.01%; PH value (pH) is 6.5-8.5; hydrogen sulfide content shall not exceed 1.5mg/L; chloride ion content shall not exceed 400mg/L. The product adopts a closed or water immersion structure motor, the submersible motor must be filled with clean water before use to prevent empty. In addition, the water can be used after filling and tightening the air release bolt. The submersible pump must be completely immersed in water to work, the diving depth shall not exceed 70m, and the distance between the bottom of the pump and the bottom of the well shall not be less than 3m. The well water flow should meet the water output and continuous operation requirements of the submersible pump, and the water output shall be controlled at 0.7-1.2 times of the rated flow. The well must be vertical, and the submersible pump can not be used horizontally, and it must be installed vertically. The submersible pump must match the cable as required and be equipped with external overload protection device. It is strictly prohibited to do no-load test without water.

Well submersible pump is a clean water pump, it is strictly prohibited to dig a new well to extract mud and silt. The voltage grade of the well pump is 380/50HZ, and the submersible motor with other voltage grades needs to be customized. Underground cables must be waterproof and must be equipped with starting equipment, such as distribution box, etc. Starting equipment should have common motor comprehensive protection functions, such as short circuit overload protection, phase loss protection, undervoltage protection, grounding protection and idling protection, etc. In abnormal cases, the protection device should be timely tripping. When installing and using the pump, the pump must be reliably grounded, and it is prohibited to push and pull the switch when the hands and feet are wet. Before installing and maintaining the pump, the power must be cut off, and the place where the pump is used must be clearly marked "anti-electric shock". Before going down the well or installing the pump, the motor must be filled with distilled water or clean cold water without corrosion, and the intake/drain bolts must be tightened. When testing the pump on the ground, water must be poured into the pump chamber to lubricate the rubber bearings. The instant start time should not exceed one second to check whether the direction is correct. When using the pump, the lift and flow range specified by the pump must be strictly followed to prevent the pump from having a large flow at low lift or a large pull at high lift, which will lead to serious wear and tear of the thrust bearing and other parts and components, and cause the motor to overload and burn out. After the pump is put into the well, the insulation resistance between the motor and the ground should be measured, which should not be less than 100MΩ. After the start, the voltage and current should be observed regularly, and the motor winding insulation should be checked to see if it meets the requirements; if the temperature of the pump storage location is below the freezing point, the water in the motor cavity should be drained to prevent the water in the motor cavity from freezing and damaging the motor due to low temperature.

Utangulizi mfupi wa muundo: sehemu ya pampu ni hasa linajumuisha shimoni pampu, impela, diversion shell, mpira kuzaa, kuangalia valve mwili (hiari sehemu) na vipengele vingine. Sehemu ya motor ni hasa linajumuisha msingi, shinikizo kudhibiti filamu, kutia kuzaa, sahani kutia. , kiti cha kuzaa mwongozo wa chini, stator, rotor, kiti cha kuzaa mwongozo wa juu, pete ya mchanga, sehemu ya kuingiza maji, cable na vipengele vingine.

Makala kuu ya bidhaa ni pamoja na:

1, motor ni kujazwa na maji mvua submersible awamu ya tatu asynchronous motor, cavity motor ni kamili ya maji safi, kutumika kwa baridi motor na lubricate kuzaa, shinikizo kudhibiti filamu chini ya motor hutumiwa kurekebisha. tofauti ya shinikizo la upanuzi na contraction ya maji ndani ya mwili unaosababishwa na mabadiliko ya ongezeko la joto la motor.

 2, Ili kuzuia mchanga katika maji ya kisima usiingie kwenye motor, mwisho wa juu wa shimoni la motor una vifaa vya mihuri miwili ya mafuta, na pete ya mchanga imewekwa ili kuunda muundo wa kuzuia mchanga.

 3, Ili kuzuia shimoni la pampu kukimbia wakati wa kuanza, shimoni la pampu na shimoni ya gari huunganishwa na kiunganishi, na sehemu ya juu ya msukumo imewekwa kwenye sehemu ya chini ya gari.

 4, lubrication ya motor na kuzaa pampu ni lubrication maji.

 5, Vilima vya stator ya motor hutengenezwa kwa waya wa hali ya juu wa chini ya maji, na utendaji wa juu wa insulation.

 6, pampu imeundwa na CAD ya kompyuta, na muundo rahisi na utendaji mzuri wa kiufundi.

(1) Maandalizi kabla ya ufungaji:
1. Angalia ikiwa pampu inayoweza kuzama inakidhi masharti ya matumizi na upeo uliobainishwa kwenye mwongozo.
2. Kwa kutumia kipenyo kizito chenye kipenyo sawa na kipenyo cha juu zaidi cha nje cha pampu inayoweza kuzamishwa, pima ikiwa kipenyo cha ndani cha kisima kinaweza kutoshea pampu inayoweza kuzamishwa, na kupima kama kina cha kisima kinakidhi mahitaji ya usakinishaji.
3. Angalia kama kisima ni safi na kama maji ya kisima ni machafu. Kamwe usitumie pampu ya umeme inayoweza kuzama ili kuosha tope la pampu ya kisima na maji ya mchanga ili kuepuka uharibifu wa mapema wa pampu ya umeme inayoweza kuzamishwa.
4. Angalia ikiwa nafasi ya bani ya usakinishaji ya welhead inafaa na ikiwa inaweza kuhimili ubora wa kitengo kizima.
5. Angalia ikiwa vijenzi vya pampu inayoweza kuzamishwa vimekamilika na kusakinishwa ipasavyo kulingana na mchoro wa kusanyiko kwenye mwongozoOndoa skrini ya kichujio na uzungushe kiunganishi ili kuona kama kinazunguka kwa urahisi.
6. Fungua skrubu ya skrubu ya maji na ujaze tundu la moshi kwa maji safi, yasiyo na babuzi (kumbuka. hakikisha umeichuja), kisha kaza screw ya maji. Baada ya masaa 12 ya sindano ya maji, upinzani wa insulation ya motor haipaswi kuwa chini ya 150M Q inapopimwa na meza ya 500V ya kutikisa.
7. Kiunganishi cha kebo, kata mkono wa mpira wa mm 120 kutoka mwisho mmoja wa kebo inayotoka na kebo inayolingana na kisu cha fundi umeme kisha uyumbe urefu wa nyaya tatu za msingi katika umbo la kupitiwa, ng'oa msingi wa shaba wa mm 20, ondoa oksidi. safu ya nje ya waya wa shaba na kisu au kitambaa cha mchanga, na ingiza ncha mbili za waya zilizounganishwa kwenye palirs.Baada ya kuifunga safu kwa ukali na waya mzuri wa shaba, solder kabisa na imara, na mchanga wa yoyote. burrs juu ya uso. Kisha, kwa viungo vitatu, tumia mkanda wa insulation ya polyvester ili kuvifunga kwa njia ya nusu iliyopangwa kwa birika tatu. Funga ncha mbili za safu ya kukunja vizuri kwa uzi wa nyion, na kisha utumie njia iliyopangwa nusu kufunga mkanda kwa tabaka tatu. Funga kifaa cha nje na mkanda wa insulation ya shinikizo la juu kwa tabaka tatu. Hatimaye, kunja nyuzi tatu pamoja na kuzifunga mara kwa mara kwa tabaka tano na mkanda wa shinikizo la juu. Kila safu lazima imefungwa vizuri, na viungo vya interlayer lazima ziwe tight na fimm ili kuzuia maji kupenya na kuharibu insulation, Baada ya kuifunga, loweka ndani ya maji kwenye joto la kawaida la 20 'c kwa masaa 12, na kupima upinzani wa insulation na meza ya kutikisa. , ambayo haipaswi kuwa chini ya 100M Ω

Mchoro wa mchakato wa wiring cable ni kama ifuatavyo:

8. Tumia multimeter ili uangalie ikiwa waya za awamu tatu zimeunganishwa na ikiwa upinzani wa DC ni takriban usawa.
9. Angalia ikiwa saketi na uwezo wa kibadilishaji umeme umejaa kupita kiasi, na kisha unganisha swichi ya ulinzi wa upakiaji au vifaa vya kuanzia. Tazama Jedwali la 2 kwa miundo mahususi, kisha Mimina ndoo ya maji kwenye pampu ya maji kutoka kwa pampu ya maji ili kulainisha fani za mpira kwenye pampu, na kisha uweke pampu ya umeme inayoweza kuzamishwa wima na thabiti. Anza (si zaidi ya sekunde moja) na uangalie ikiwa mwelekeo wa usukani unalingana na ishara ya usukani. Ikiwa sivyo, badilisha viunganishi vyovyote viwili vya kebo ya awamu ya tatu.Kisha sakinisha kichujio na ujiandae kwenda chini ya kisima. Ikiwa inatumiwa katika matukio maalum (kama vile mitaro, mifereji, mito, mabwawa, mabwawa, nk), pampu ya umeme lazima iwekwe chini kwa uhakika.

(2) Vifaa na zana za usakinishaji:
1. Jozi moja ya minyororo ya kuinua kwa zaidi ya tani mbili.
2. Tripod yenye urefu wa wima wa si chini ya mita nne.
3. Kamba mbili za kunyongwa (kamba za waya) zinazoweza kubeba uzito wa zaidi ya tani moja (zinaweza kubeba uzito wa seti kamili ya pampu za maji).
4. Weka jozi mbili za clamps (splints).
5. Wrenches, nyundo, screwdrivers, zana za umeme na vyombo, nk.

(3) Ufungaji wa pampu ya umeme:
1. Mchoro wa ufungaji wa pampu ya umeme ya chini ya maji umeonyeshwa kwenye Mchoro 2. Vipimo maalum vya ufungaji vinaonyeshwa kwenye Jedwali la 3 "Orodha ya Vipimo vya Ufungaji wa Pumpu ya Umeme ya Submersible".

2. Pampu za umeme zinazozamishwa na kichwa chini ya mita 30 zinaweza kuinuliwa moja kwa moja kwenye kisima kwa kutumia mabomba na kamba za waya au kamba nyingine za katani ambazo zinaweza kubeba uzito kamili wa mashine nzima, mabomba ya maji, na maji katika mabomba.

3. Pampu zilizo na kichwa cha zaidi ya mita 30 hutumia mabomba ya chuma, na mlolongo wa ufungaji ni kama ifuatavyo:
①Tumia kibano kubana ncha ya juu ya sehemu ya pampu ya maji (motor na pampu ya maji vimeunganishwa kwa wakati huu), inua kwa mnyororo wa kuning'inia, na polepole uifunge ndani ya kisima hadi Weka bani kwenye kichwa cha kisima na uondoe. mnyororo wa kunyongwa.
② Tumia vibano vingine ili kubana bomba, linyanyue kwa mnyororo wa kuning'inia umbali wa sm 15 kutoka kwenye ubao, na uushushe polepole. Kati ya flange ya bomba na flange ya pampuWeka pedi ya mpira mahali pake na kaza bomba na pampu sawasawa na bolts, karanga na washers wa spring.
③ Inua pampu inayoweza kuzama kidogo, ondoa kibano kwenye ncha ya juu ya pampu ya maji, funga kebo kwa uthabiti kwenye bomba la maji kwa mkanda wa plastiki, na uifunge polepole chini hadi Kinano kiwekwe kwenye kisima.
④Tumia njia sawa kufunga mabomba yote ya maji kwenye kisima.
⑤Baada ya kebo ya kuongoza kuunganishwa kwenye swichi ya kudhibiti, inaunganishwa kwenye usambazaji wa umeme wa awamu tatu.

(4) Mambo ya kuzingatia wakati wa usakinishaji:
1. Ikiwa jambo la jamming linapatikana wakati wa mchakato wa kusukuma, pindua au kuvuta bomba la maji ili kuondokana na hatua ya jamming. Ikiwa hatua mbalimbali bado hazifanyi kazi, tafadhaliUsilazimishe pampu chini ili kuepuka uharibifu wa pampu ya umeme inayozama na kisima.
2. Wakati wa ufungaji, pedi ya mpira inapaswa kuwekwa kwenye flange ya kila bomba na kuimarishwa sawasawa.
3. Wakati pampu ya maji inaposhushwa ndani ya kisima, inapaswa kuwekwa katikati ya bomba la kisima ili kuzuia pampu kukimbia dhidi ya ukuta wa kisima kwa muda mrefu, na kusababisha pampu kutetemeka na motor kufagia na kuwaka. .
4. Tambua kina cha pampu ya maji hadi chini ya kisima kulingana na mchanga unaopita na hali ya silt ya kisima. Usizike pampu kwenye matope. Umbali kutoka kwa pampu ya maji hadi chini ya kisima kwa ujumla sio chini ya mita 3 (ona Mchoro 2).
5. Kina cha kuingilia maji cha pampu ya maji haipaswi kuwa chini ya mita 1-1.5 kutoka ngazi ya maji yenye nguvu hadi nodi ya ingizo la maji (ona Mchoro 2). Vinginevyo, fani za pampu za maji zinaweza kuharibiwa kwa urahisi.
6. Kuinua kwa pampu ya maji hawezi kuwa chini sana. Vinginevyo, vali ya lango inahitaji kusakinishwa kwenye bomba la maji la kisima ili kudhibiti mtiririko wa pampu kwenye sehemu iliyokadiriwa ya mtiririko ili kuzuia injini isijazwe na kuteketezwa kwa sababu ya viwango vikubwa vya mtiririko.
7. Wakati pampu ya maji inapoendesha, pato la maji linapaswa kuendelea na hata, sasa inapaswa kuwa imara (chini ya hali ya kazi iliyopimwa, kwa ujumla si zaidi ya 10% ya sasa iliyopimwa), na haipaswi kuwa na vibration au kelele. Ikiwa kuna hali isiyo ya kawaida, mashine inapaswa kusimamishwa ili kujua sababu na kuiondoa.
8. Wakati wa kufunga, makini na mpangilio wa waya wa kutuliza motor (angalia Mchoro 2). Wakati bomba la maji ni bomba la chuma, liongoze kutoka kwenye kisima cha kisima; wakati bomba la maji ni bomba la plastiki, liongoze kutoka kwa alama ya kutuliza pampu ya umeme.

• 1. Ufungaji wa pampu ya submersible imekamilika, angalia tena upinzani wa insulation na uendeshaji wa awamu ya tatu kutoka kwa kubadili, angalia chombo na uanze kosa la uunganisho wa vifaa, ikiwa hakuna tatizo, unaweza kuanza majaribio, baada ya kuanza kwa chombo. kuonyesha usomaji kama zaidi ya nameplate ilivyoainishwa lilipimwa voltage na sasa, kuchunguza kelele pampu na uzushi vibration, kila kitu ni ya kawaida inaweza kuwekwa katika operesheni.
• 2.Operesheni ya kwanza ya pampu kwa saa nne, inapaswa kufungwa haraka kupima upinzani wa insulation ya mafuta ya motor, thamani haipaswi kuwa chini ya 0.5 megaohm.
• 3.Baada ya shutdown pampu, lazima kuanza baada ya muda wa dakika tano, ili kuzuia safu ya maji katika bomba hana reflux kabisa unasababishwa na kupindukia motor sasa na burnout.
• 4.Baada ya pampu katika operesheni ya kawaida, ili kuongeza muda wa maisha yake ya huduma, kuangalia voltage ugavi, kazi ya sasa na upinzani insulation ni ya kawaida, kama kupatikana hali zifuatazo, lazima mara moja kuzima matatizo.
• - katika hali iliyopimwa, sasa ni zaidi ya 20%.
• - kiwango cha maji chenye nguvu kwa sehemu ya ghuba ya maji, na kusababisha maji ya vipindi.
• - pampu ya chini ya maji mtetemo mkali au kelele.
• - voltage ya usambazaji ni ya chini kuliko 340 volts.
• - fuse kuchomwa nje ya awamu.
• - uharibifu wa bomba la maji.
• - motor kwa upinzani wa insulation ya mafuta ni chini ya 0.5 megaohm.
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• 5. Kutenganisha kitengo:
• (1)untie cable tether, remove the pipeline part, remove the wire plate.
• (2)screw down the water bolt, put out the motor cavity water.
• (3)remove the filter, loosening the coupling fixed motor shaft fixed screw.
• (4)screw down the inlet joint and motor bolt, the pump and motor separate (separation attention will unit mat flat, prevent the pump shaft bending)
• (5)pump disassembly sequence is: (see figure 1) inlet joint, impeller, diversion shell, impeller...... check valve body, dismantle the impeller with special tools will first fix the conical sleeve loosening, the disassembly process to avoid the pump shaft bending and each bump.
• (6)motor disassembly process is: (see figure 1) the motor placed on the platform, from the bottom of the motor in turn removed double head bolt (pull rod bolt) on the nut, base, shaft head lock nut, thrust plate, key, lower guide bearing seat, double head bolt, and then take out the rotor (pay attention not to damage the wire package) finally removed the connecting section and upper guide bearing seat.
• (7)unit assembly: before assembly should be the parts of the rust, dirt clean, each mating surface and fastener coated with sealant, and then in turn according to the reverse sequence of disassembly assembly (after assembly motor shaft up and down momentum is about one millimeter), after assembly, the coupling should be flexible, and then the filter screen test machine.
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• 6.submersible pump every operation for a year, or less than a year of operation but the submersible time has reached two years, should be proposed in accordance with the fifth paragraph of the well to be dismantled and repaired, replace the worn parts.

This product is a brand new submersible pump, suitable for a variety of occasions for pump work needs. In order to ensure the long-term use and stable performance of the product, the user needs to clean the water in the motor cavity of the pump after use (especially in winter to prevent the motor from freezing), coil up and tie the cable, and then store the product in an environment free of corrosive substances and gases, with the temperature kept below 40 °C in the room. In addition, if the submersible pump is not used for a long time, special attention should be paid to prevent rust to protect the service life of the product. This submersible pump will provide users with convenient and efficient pump solutions to ensure the safe and stable operation of the pump equipment.

01 Unywaji wa maji ya kisima kirefu

02 Ugavi wa maji wa hali ya juu

03 usambazaji wa maji wa mlima 

04 maji ya mnara

05 Umwagiliaji wa kilimo

06 umwagiliaji wa bustani

07 ulaji wa maji ya mto

08 maji ya nyumbani